V-Tecs Guide for Industrial Maintenance Mechanic
Prepared by
Calvin F. Meyer, Ed.D.
Project Coordinator
Robert T. Benson, Ed.D.
Technical Coordinator
SOUTH CAROLINA DEPARTMENT OF EDUCATION
Dr. Charlie G. Williams, State Superintendent of Education
Division of Instruction
Sidney B. Cooper, Deputy Superintendent
Office of Vocational Education
Dr. Moody M. Oswald, 3r., Director
South Carolina Department of Education: An Equal Opportunity Agency
Columbia, South Carolina 29201
TABLE OF CONTENTS
ACKNOWLEDGMENTS ii
INTRODUCTION 1
USE OF V-TECS GUIDE 3
COURSE OUTLINE
I. Assembling and disassembling Machine Mechanisms 4
II. Maintaining Hydraulic Systems 73
III. Installing and Removing Machinery 102
IV. Maintaining and Repairing Heating/Cooling Devices 127
V. Maintaining Boilers 156
VI. Inspecting and Repairing Cranes and Elevators 171
VII. Maintaining Tractors and Trucks 190
VIII. Performing Electrical Operations 206
IX. Performing Welding Operations 232
X. Performing Carpentry Operations 269
XI. Working Metal with Hand or Power Tools 301
XII. Performing Drill Press Operations 324
XIII. Performing Grinding Operations 361
XIV. Performing Milling Operations 401
XV. Performing Turning Operations 436
X’VI. Performing Shaping and Cutting Operations 493
XVII. Inspecting and Troubleshooting Equipment 500
XVIII. Supervising Maintenance and Repair Functions 522APPENDICES
A. Duties and Tasks
B. Definition of Terms 559
C. Tool and Equipment List 562
D. Hand Tools and Safety Equipment 566
E. Sources of Standards 568
F. State-Of-The-Art Literature 570
G. Bibliography and References 573
H. Information Sheets 577
Counterboring, Countersinking and Spot-Facing
I. Information Sheets 579
Drilling, Reaming and Honing
J. Information Sheets 582
Tapping
K. Information Sheets 585
Changing Coolants
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