Loading...SAE Design and Analysis Project with SolidWorks Software
Dassault Systémes SolidWorks Corporation
Table of Contents
Lesson 1: Introduction .1
Using This Book . 2
What is SolidWorks Software? . 2
Prerequisites 2
Conventions Used in This Book . 3
Before You Begin . 3
Analyzing a Structure Using SolidWorks and SolidWorks Simulation . 4
Lesson 2: Using Assemblies .5
Creating Parts In-Context 6
Opening an Assembly with Quick View 6
Hiding and Showing Components . 7
The Assembly FeatureManager design tree . 10
Working In-Context 11
Edit Assembly Mode vs. Edit Part Mode . 11
In-Context Parts and Virtual Parts . 12
Setup for Using Edit Part . 12
Creating a New Part 13
Edit Part Mode 14
Why do the Colors Change? 14
Controlling the Display 14
Understanding the Color Coding . 20
Extrusions In-Context 24
Edit Assembly Mode 26
Working with Virtual Parts 26
Adding Component Instances and Mating . 27
In-Context Part Editing . 31
Opening a Part from an Assembly . 32
Multi-body Materials 33SolidWorks
Engineering Design and Technology Series
Reordering Features . 34
Materials . 35
Pack and Go 37
Work Flow . 37
Lesson 3: Creating a Weldment 40
Creating Weldment Parts 41
Planes and Sketches . 41
Structural Members 41
Weldments 42
Creating a Weldment 42
Using Different Planes and Sketches . 45
Using 2D Sketches . 47
Renaming and Opening a Virtual Part . 51
Additional Planes and 2D Sketches . 54
Sketching with Pierce Relations . 56
Adding Bracing to the Frame . 60
Using 3D Sketches 61
Sketching in the X, Y and Z Directions . 61
3D Sketch Dimensions . 62
Placing a Component Using Sketch Geometry 64
Making Changes . 66
Working With Sub-Assemblies 67
Opening a Sub-assembly from the Assembly 67
Rigid vs. Flexible Sub-Assemblies 68
Bracing Sketches 70
Remaining Sketches . 71
Weldment Structural Members . 73
Creating Custom Profiles . 74
Adding Structural Members . 77
Corner Treatments 78
Using Trim/Extend . 82
Trimming Boundary . 82
Using Folders . 84
Map for Structural Member Types and Trim/Extend 85
Mirroring Structural Members . 86
Editing . 87
Editing the Corner Treatment . 87
Using Locate Profile 89
Using Instant 3D 92
Checking Clearances 94
Interference Detection 97SolidWorks
Engineering Design and Technology Series
Mounting Plates 99
Creating a Reusable Sketch 99
Pasting the Sketch 100
Weldment Cut Lists 106
Cut List Properties 107
Save as External File 108
Lesson 4: Using Molds and Surfaces .109
Molds and Surfaces . 110
The runner part 111
Features in the Part . 112
Anatomy of a Loft 113
Creating Mold Tooling . 114
Surface and Solid Bodies . 114
Description of the Bodies . 115
Mold Tools . 116
Using Surfaces . 121
Making Use of Symmetry . 127
Lesson 5: Brake Rotor Analysis 130
Brake Rotor Design 131
SolidWorks Simulation Interface . 132
Transient Thermal Analysis 134
Thermal Boundary Conditions . 135
Convection . 135
Heat Power . 138
Post Processing . 140
Static Study . 142
Temperature Dependent Material Properties . 143
Fixtures . 143
Loading . 145
Braking Force . 146
Thermal Loading 147
Post Processing . 148
Editing Plots . 149
Chart Options . 149
Settings . 149
Conclusions . 151
Lesson 6: Frame Analysis 152
Torsional Rigidity . 153
Element Types 153SolidWorks
Engineering Design and Technology Series
Shell Elements 154
Beam Elements . 154
Preparing for Analysis 155
Experimental Design 156
Beam Meshing 157
Section Properties . 158
End Conditions . 158
Trusses 159
Joint Group . 160
Merging Joints Automatically 161
Fixtures . 162
Loading . 163
Post Processing . 165
Cylindrical Coordinates . 166
Torsional Rigidity 168
Beam Stresses . 169
Cross Section Directions 1 and 2 . 170
Shear and Bending Diagrams . 171
Conclusion 173
Lesson 7: Intake Analysis 174
Intake Manifold Design 175
Model Preparations . 175
External Flow Analysis 175
Internal Flow Analysis . 175
SolidWorks Flow Simulation Interface 177
Lids . 177
Check Geometry . 179
Creating the Project 179
Engineering Goals 187
Post-Processing . 189
View Settings . 190
Discussion 192
Conclusions
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