كتيب بعنوان Manufacturing Processes

كتيب بعنوان
Manufacturing Processes
BY
CHUCK FENNELL Program Manager, Dalton Foundries
RAJIV SHIVPURI Professor of Industrial, Welding, and Systems Engineering,
Ohio State University
OMER W. BLODGETT Senior Design Consultant, Lincoln Electric Co.
DUANE K. MILLER Manager, Engineering Services, Lincoln Electric Co.
SEROPE KALPAKJIAN Professor Emeritus of Mechanical and Materials Engineering,
Illinois Institute of Technology
ALI M. SADEGH Professor of Mechanical Engineering, The City College of The City University
of New York
RICHARD W. PERKINS Professor Emeritus of Mechanical, Aerospace, and Manufacturing
Engineering, Syracuse University
CHARLES OSBORN Business Manager, Precision Cleaning Division, PTI Industries, Inc.
13-1
13.1 FOUNDRY PRACTICE AND EQUIPMENT
by Chuck Fennell
Basic Steps in Making Sand Castings . 13-3
Patterns 13-3
Molding Processes and Materials 13-4
Molding Equipment and Mechanization . 13-6
Molding Sand . 13-6
Casting Alloys 13-7
Melting and Heat Treating Furnaces 13-8
Cleaning and Inspection . 13-8
Casting Design 13-9
13.2 PLASTIC WORKING OF METALS
by Rajiv Shivpuri
Structure . 13-9
Plasticity 13-10
Material Response in Metal Forming . 13-11
Plastic Working Techniques 13-11
Rolling Operations 13-13
Shearing 13-16
Bending 13-18
Drawing 13-18
Bulk Forming 13-23
Equipment for Working Metals . 13-26
13.3 WELDING AND CUTTING
by Omer W. Blodgett and Duane K. Miller
Introduction . 13-29
Arc Welding . 13-29
Gas Welding and Brazing . 13-33
Resistance Welding 13-34
Other Welding Processes 13-35
Thermal Cutting Processes 13-35
Design of Welded Connections . 13-37
Base Metals for Welding 13-47
Safety 13-49
13.4 MACHINING PROCESSES AND MACHINE TOOLS
by Serope Kalpakjian
Introduction . 13-50
Basic Mechanics of Metal Cutting . 13-50
Cutting-Tool Materials 13-52
Cutting Fluids 13-54
Machine Tools 13-55
Turning . 13-56
Boring 13-59
Drilling . 13-60
Reaming 13-61
Threading . 13-62
Milling . 13-62
Gear Manufacturing . 13-63
Planing and Shaping . 13-65
Broaching . 13-65
Cutting Off 13-66
Abrasive Processes 13-66
Machining and Grinding of Plastics 13-69
Machining and Grinding of Ceramics 13-70
Advanced Machining Processes . 13-70
13.5 SURFACE TEXTURE DESIGNATION, PRODUCTION,
AND QUALITY CONTROL
by Ali M. Sadegh
Design Criteria . 13-72
Designation Standards, Symbols, and Conventions 13-73
Measurement 13-74
Production .
Surface Quality versus Tolerances . 13-75
Quality Control (Six Sigma) . 13-76
13.6 WOODCUTTING TOOLS AND MACHINES
by Richard W. Perkins
Sawing . 13-77
Planing and Molding . 13-78
Boring 13-79
Sanding . 13-79
13.7 PRECISION CLEANING
by Charles Osborn
Importance of Cleanliness . 13-80
Selecting a Cleanliness Level . 13-81
Environment . 13-81
Selection of a Cleaning Method . 13-81
Test Methods and Analysis 13-82
Interpretation and Use of Data 13-83
Regulatory Considerations

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