Design Workbook Using Solidworks

Design Workbook Using Solidworks
Ronald E. Barr, Ph.D.
Professor
Thomas J. Krueger, Ph.D.
Senior Lecturer
Davor Juricic, D.Sc.
Professor Emeritus
Alejandro Reyes CSWE, CSWI
Table of Contents

1. Design Workbook Lab 1: Basic 2D Sketching
   Introduction to SOLIDWORKS; Screen Layout; Menus; FeatureManager Tree; View
   Orientations; Sketching Toolbars; Sketch Planes; Starting a New Part; Part Units; Basic
   Dimensioning; Extruded and Revolved Parts.
   Exercise 1.1: Carbon Fiber Gasket 1-9
   Exercise 1.2: Cover Plate 1-16
   Exercise 1.3: Wall Bracket 1-20
   Exercise 1.4: Machine Handle 1-23
   Supplementary Exercises 1-26
2. Design Workbook Lab 2: Advanced 2D Sketching
   Review of 2D Sketch Entities; Advanced Sketching Tools; Sketch Editing Tools; Linear and
   Circular Repeats; Extruded and Revolved Parts.
   Exercise 2.1: Metal Grate 2-3
   Exercise 2.2: Torque Sensor 2-8
   Exercise 2.3: Scalloped Knob 2-11
   Exercise 2.4: Linear Step Plate 2-14
   Supplementary Exercises 2-19
3. Design Workbook Lab 3: 3D Modeling Part I
   Adding Sketch Relations; 3D Features Toolbar; Advanced Extrusion and Revolution
   Operations; Create Reference Geometry; 3D Mirror Feature; Create Linear and Circular 3D
   Patterns.
   Exercise 3.1: Clevis Mounting Bracket 3-3
   Exercise 3.2: Manifold 3-8
   Exercise 3.3: Hand Wheel 3-13
   Exercise 3.4: Toe Clamp 3-18
   Supplementary Exercises 3-23
   iiiDesign Workbook Using SOLIDWORKS 2020
4. Design Workbook Lab 4: 3D Modeling Part II
   Creating Advanced 3D Features: Draft, Shell, Dome, Loft, Sweep; Advanced Extrusion and
   Revolution Operations.
   Exercise 4.1: Drawer Tray 4-2
   Exercise 4.2: Tap-Light Dome 4-7
   Exercise 4.3: Threads and Fasteners 4-10
   Exercise 4.4: Jack Stand 4-19
   Supplementary Exercises 4-23
5. Design Workbook Lab 5: Assembly Modeling
   Practice 3D Part Modeling; Creating a New Assembly; Assembly Toolbar; Adding Parts to
   an Assembly; Move and Rotate a Component; Mate Parts Together.
   Exercise 5.1: Terminal Support Assembly 5-5
   Exercise 5.2: Pulley Assembly 5-15
   Supplementary Exercises 5-24
6. Design Workbook Lab 6: Part Evaluation and Configurations
   Measure Tool; Component Mass Properties; Mass Properties Units; Editing and Modifying
   a Solid Model; Design Table Basics; Entering Design Table Parameters; Configuration
   Manager.
   Exercise 6.1: Rocker Arm Mass Properties 6-4
   Exercise 6.2: Socket Design Table 6-12
   Supplementary Exercises 6-18
7. Design Workbook Lab 7: Static Stress and Thermal Analysis
   Introduction to Finite Element Analysis Using SOLIDWORKS Simulation; Definition of
   FEA Terms; Basic FEA Stress Analysis; Applying Loads and Constraints; FEA Mesh
   Creation; Analyzing the Model for Stress Distribution; Printing the von Mises Stress
   Distribution; Design Changes Based on Analysis Results.
   Exercise 7.1: Finite Element Analysis of a Pillow Block 7-3
   Exercise 7.2: Thermal Analysis of a Computer Chip 7-15
   ivTable of Contents
8. Design Workbook Lab 8: Animation, Detailing and Rapid Prototyping
   Introduction to the SOLIDWORKS Animation Wizard; Assembly Exploded View; Creating
   the Animation; Animation Controller; Editing the Animation; Saving an .AVI File;
   Animation Motion Elements; Introduction to Rapid Prototyping.
   Exercise 8.1: Exploded Animation of the Terminal Support Assembly 8-6
   Exercise 8.2: Exploded Animation of the Pulley Assembly 8-11
   Exercise 8.3: Creating Component Drawing Views for Manufacturing 8-15
   Exercise 8.4: Rapid Prototyping of a Solid Model Part 8-19
9. Design Workbook Lab 9: Section Views in 2D and 3D
   Viewing a 3D Section View of a Solid Model; Printing 3D Section View; Changing Drawing
   and Hatch Pattern Options; Projecting Orthographic Views; Making a 2D Section View.
   Exercise 9.1: Rod Base Section View 9-5
   Exercise 9.2: Tension Cable Bracket Section View 9-11
   Exercise 9.3: Milling End Adapter Section View 9-17
   Exercise 9-4: Plastic Revolving Ball Assembly Section View 9-23
   Supplementary Exercises 9-30
10. Design Workbook Lab 10: Manufacturing Detail Drawings
    Drawing Sheet Options; Projecting Orthographic Views in a Drawing; Adding Centerlines;
    Importing Annotations from the 3D Model; Dimensioning the Drawing; Adding Manual
    Annotations.
    Exercise 10.1: Guide Block Drawing 10-7
    Exercise 10.2: Pipe Joint Drawing 10-11
    Exercise 10.3: Pedestal Base Drawing 10-16
    Exercise 10.4: Tooling Pad Drawing 10-20
    Supplementary Exercises 10-26
    APPENDIX A – Drawing Sheet Template

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