Advances in Integrated Design and Manufacturing in Mechanical Engineering II

Advances in Integrated Design and Manufacturing in Mechanical Engineering II
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14 سبتمبر 2020
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Advances in Integrated Design and Manufacturing in Mechanical Engineering II
Edited by
INPG, G-SCOP Laboratory, Grenoble, France
INPG, G-SCOP Laboratory, Grenoble, France
IFMA, Clermond Ferrand, France
Table of Contents
Preface ix
Foreword: The French AIP-PRIMECA Network xiii
Pascal Ray
Plenary Talks
Supporting Participative Joint Decisions in Integrated Design and
Manufacturing Teams 3
Stephen C.-Y. Lu and Amanda Conger
Know-How Reuse in the Conceptual Design Phase of Complex Engineering
Products – Or: “Are You Still Constructing Manually or Do You Already
Generate Automatically?” 23
Stephan Rudolph
Forming Technologies and Design
Numerical Optimization of an Industrial Multi-Steps Stamping Process by
Using the Design of Experiment Method 43
Yann Ledoux, Eric Pairel and Robert Arrieux
Validation Problems of Virtual Prototyping Systems Used in Foundry for
Technology Optimization of Ductile Iron Castings 57
Zenon Ignaszak
Simulation of Forming Processes, with Friction, Coupling Finite Elements and
Boundary Elements 71
Dominique Bigot, Hocine Kebir and Jean-Marc Roelandt
Experimental and Numerical Study of the Tool in Water Jet Incremental Sheet
Metal Forming 79
Bostjan Jurisevic, Viktor Sajn, Mihael Junkar and Franc Kosel
vvi Table of Contents
Mechanical Systems Design and Optimization
Hybrid (Bolted/Bonded) Joints Applied to Aeronautic Parts: Analytical
One-Dimensional Models of a Single-Lap Joint 95
Eric Paroissien, Marc Sartor and Jacques Huet
Precision Study of a Decoupled Four Degrees of Freedom Parallel Robot
Including Manufacturing and Assembling Errors 111
R. Rizk, N. Andreff, J.C. Fauroux, J.M. Lavest and G. Gogu
Numerical Simulation of Parallel Robots with Decoupled Motions and
Complex Structure in a Modular Design Approach 129
Zhen Wu, Rani Rizk, Jean-Christophe Fauroux and Grigore Gogu
Constraints Automatic Relaxation to Design Products with Fully Free Form
Features 145
Jean-Philippe Pernot, Qian Qiao and Philippe Véron
Design and Communication
Rapid and Accurate Data Integration Method for Reverse Engineering
Applications 163
Jafar Jamshidi, Antony Roy Mileham and Geraint Wyn Owen
Observations on Data Relating to User Browsing Behaviour and Usage of
Electronic Information 177
Duncan Campbell, Steve Culley and Chris McMahon
ICT System Requirements in Collaborative Design with Suppliers 189
Eric Blanco and Marie-Anne Le Dain
Improved Computational Models
Direct Measurement of Dynamic Structural Deformations in Order to Improve
Dynamic Models of PKM 205
Tony Cano, Frédéric Chapelle, Pascal Ray and Jean-Marc Lavest
Mechanical Behavior Analysis of Flexible Parts in a Real-Time Virtual
Environment for Aided Design 219
Frédéric Druesne, Jean-Luc Dulong and Pierre Villon
Knowledge Base Formulation for Aided Design Tool 231
Jérôme Pailhès, Mohammed Sallaou and Jean-Pierre NadeauTable of Contents vii
Calibration Accuracy of a Parallel Structure Machine Tool with Respect to
Machined Part Quality 245
Hélène Chanel, Emmanuel Duc and Pascal Ray
Design and Manufacturing Knowledge
Modelling and Handling
An Ontology Architecture for Standards Integration and Conformance in
Manufacturing 261
Laurent Deshayes, Sebti Foufou and Michael Gruninger
Knowledge Loss in Design Reviews 277
Gregory Huet, Christopher A. McMahon, Florence Sellini, Stephen J. Culley
and Clément Fortin
Internet/Intranet/Extranet-Based Systems in the CESICED Platform for
Virtual Product Development Environment 293
George Dragoi, Costel Emil Cotet, Sebastian Rosu and Luminita Rosu
Which Representation for Sets of Product and Associated Services during
the Design Process? 309
Nicolas Maussang, Daniel Brissaud and Peggy Zwolinski
Knowledge Management Aspects for Business Process Management: An
Approach through the Information Management within and between
Processes – Case Study at STMicroelectronics 325
Hendrik Busch, Mickael Gardoni and Michel Tollenaere
Process Planning
Machining Strategy Choice: Performance Viewer 343
Laurent Tapie, Kwamivi Bernardin Mawussi and Bernard Anselmetti
Towards an Approach for Rapid Copying of Free-Form Surfaces in 5-Axis
Machining 357
Pierre Breteau, François Thiébaut, Pierre Bourdet and Claire Lartigue
Manufacturing Plant Layout Supported with Data Mining Techniques 373
Bruno Agard and Catherine Da Cunha
Empowering CAPP Systems with Human-Computer Interaction Study 385
Vincent Capponi and François Villeneuveviii Table of Contents
Tolerancing Methods
Optimization of Gear Tolerances by Statistical Analysis and Genetic
Algorithm 401
Jérôme Bruyere, Jean-Yves Dantan, Fangcai Wu and Regis Bigot
Modal Tolerancing – Application to Gap and Flush Analysis 417
Pierre-Antoine Adragna, Serge Samper, Fabien Formosa and Maurice Pillet
Evaluation of Machining Dispersions for Turning Process 431
Arnaud Lefebvre and Valéry Wolff
Metal Cutting and High Speed Machining
Fundamental Understanding of the Segmented Chip Genesis for Smart
Machining, A Contribution in Hard Material Turning 443
T. Mabrouki, S. Belhadi and J.-F. Rigal
Identification of Plunge Milling Parameters to Compare with Conventional
Milling 461
Mohamad Al-Ahmad, Alain d’Acunto and Patrick Martin
Agility in High Speed Machining: Optimization between Tool and Holder 475
Abdelkarim Ben Mhenni, Christian Mascle and Marek Balazinski
Kinematic Performance in 5-Axis Machining 489
Sylvain Lavernhe, Christophe Tournier and Claire Lartigue
Dynamic Analyses and Design Optimization of High Speed Spindle-Bearing
System 505
Vincent Gagnol, B.C. Bouzgarrou, Pascal Ray and Christian Barra
Identification of Cutting Relations in High Speed Milling 519
Stéphanie Bissey-Breton, Gérard Poulachon and François Lapujoulade
Using the 3D CAD Models for Programming High Speed Machining 531
Zenobia Weiss, Roman Konieczny and Radosław Paszkiewicz
Author Index 543
Subject Index Subject Index
5-axis machining, 489
5-axis NC machining, 385
5-positioned axis machining, 357
a priori quality criterion, 145
accelerometer, 205
accuracy, 111
activity profiling, 177
aerospace design reviews, 277
analytical analysis, 95
business process management, 325
CAD/CAM, 531
CAD modelling, 163
CAPP, 385
CNC programming, 531
collaborative design, 277
collaborative engineering, 3
collaborative ICT system, 189
constraints, 231
coupling finite elements/boundary
elements, 71
curvature, 145
curves and surfaces deformation, 145
cutting forces, 443, 461, 519
cutting numerical model, 443
cutting relation, 519
data mining, 373
decoupled motions, 111
deep drawing process, 43
deformation, 205
design, 309
design by features, 145
design compiler, 23
design languages, 23
design of experiments, 43, 431
design optimization, 505
design patterns, 23
design support, 231
digitisation, 163
digitized data, 357
dispersions of machining, 431
ductile iron castings, 57
dynamics prediction, 505
early supplier involvement, 189
engineering negotation, 3
engineering team, 3
enriched method, 219
experimental validation, 79
finite element method (FEM), 43, 95, 129
first order logic, 261
forming, 79
forming process, 71
foundry, 57
free surface fluid flow, 79
functional modelling, 231
gap and flush, 417
genetic algorithm, 401
geometrical calibration, 245
geometrical specifications, 431
helix angle, 519
high speed machining, 343, 475, 489, 531
545546 Subject Index
human-computer interaction (HCI), 385
hybrid (bolted/bonded) joint, 95
identification, 519
information management, 177
integrated and distributed product design, 293
integrated design and manufacturing, 3
integration of knowledge, 231
Internet/Intranet/Extranet-based systems, 293
Karhunen–Loève expansion, 219
kinematic behaviour, 489
knowledge capitalization, 325
knowledge loss, 277
knowledge management, 325
knowledge retrieval, 325
laser scanning, 163
load transfer, 95
machine tools, 205
machining simulation, 431
machining time, 461
measurement, 205
meeting minutes, 277
metrology by vision, 111
milling, 519
modal shapes, 417
modular design, 129
Monte Carlo simulation, 401
new product development, 189
nonlinear mechanical model, 219
ontologies, 261
ontology architecture, 261
oriented object programming, 71
outsourcing, 293
parallel kinematics machine tool, 245
parallel robot, 111, 129
parametric and non-parametric feature, 163
penalty, 71
perceived quality, 417
performance evaluation, 343
PKM, 205
plant layout, 373
plunge milling, 461
predictive model, 489, 519
preliminary design, 231
preliminary information, 189
product families, 373
product manufacturing, 261
productivity, 461
PSS, 309
rake angle, 519
real-time deformation, 219
repeated assembly, 475
representation model, 309
return of experience, 325
reuse of existing, 325
reverse engineering, 163
roughness, 475
rule-based design, 23
segmented chip, 443
sensitivity, 111
set-up planning, 385
shape analysis, 145
shrink fitting, 475
single-lap joint, 95
smart machining, 443
socio-technical foundation, 3
spindle-bearing system, 505
standards integration, 261
stiffness, 129
surface machining, 357
symmetry, 129
technical knowledge, 343
technological window, 79
tolerance analysis, 401
tolerance synthesis, 401
tolerancing, 417
tool-holder, 475
turning tools, 261
user-interface, 385
virtual enterprises, 293
virtual prototype, 219
virtual prototyping/manufacturing
systems, 57
virtual teams, 293
vision, 205
voxel representation, 357
water jetting, 79
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