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VAZ VEHICLES
VAZ-21213, VAZ-21214, VAZ-21214-20, VAZ-21215
REPAIR MANUAL
Contents
Section 1. General data 4
Section 2. Engine 7
Engine – removal and refitting 12
Cylinder block 19
Inspection and repair 19
Pistons and connecting rods .21
Selecting piston to cylinder 23
Dismantling and reassembly 23
Crankshaft and flywheel 24
Design description 24
Inspection and overhaul .24
Cylinder head and valve gear 26
General description 26
Valve clearance adjustment .27
Cylinder head – removal and refitting .28
Cylinder head – dismantling and reassembly 28
Camshaft and timing gear .32
Cooling system .34
Lubrication system .38
Fuel system .42
Carburettor .46
Exhaust gas recirculation system 55
Exhaust system .46
Chapter 3. Power train .57
Clutch 57
Gearbox .64
Transfer box 73
Drive line .80
Rear axle .84
Front axle 96
Chapter 4. Wheel suspensions .100
Front suspension .102
Rear suspension 110
Chapter 5. Steering .115
Steering – inspection, check and adjustment 116
Steering mechanism 118
Chapter 6 Braking system 121
Front brakes 128
Rear brakes .130
Handbrake .134
ëhapter 7. Electrical system .135
Wiring and fuses .135
Battery .136
Alternator .140
Starter motor .146
Ignition system 149
Lighting and signalling .156
Windscreen wiper/washer .159
Instruments 163
Chapter 8. Bodywork .167
Bodywork – repair .169
Paintwork .172
Door .176
Bonnet, bumpers .179
Bodywork glazing and windscreen washers .180
Instrument panel, seats .181
Heater unit .183
Chapter 9. VAZ-21213 vehicle modifications, alternative and additional equipment .185
VAZ-21214 vehicle 185
Engine repair – description 185
Central Injection Unit .186
VAZ-21214-20 vehicle .189
Engine 21214-10 .190
VAZ-21215-10 vehicle .197
Cooling system 200
Lubrication system 202
Fuel system .202
Exhaust emission system 203
Electrical system .203
Steering with BREED «SRS-40»
driver’s airbag in the steering wheel 209
Attachments.
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