Tornet – Autogyro Documentation

Tornet – Autogyro Documentation
Table Of Contents

1. Safety Notice 7
2. Copyright Notice And Terms Of Use 8
3. Purpose .10
4. Acknowledgments And Sources 10
   4.1 The GyroBee 10
   4.2 Internet Resources 10
5. General 10
   5.1 Events leading up to the Hornet 10
   5.2 Limitations .11
6. Design Considerations 11
   6.1 Hornet Specific Components 11
   6.2 Static Stability .12
   6.2.1 Forces Acting On A Gyro .12
   6.2.1.1 Center Of Gravity .12
   6.2.1.2 Center Of Drag .12
   6.2.1.3 Rotor Lift Vector .12
   6.2.2 Lift To Drag Ratio .13
   6.2.3 Thrust Line
   6.2.4 Centerline Thrust .13
   6.2.5 Horizontal Stabilizer .14
   6.2.6 Final CG Location 15
7. Fabrication 16
   7.1 Craftsmanship .16
   7.2 Materials .17
   7.3 Cutting Tubing and Angle Stock 17
   7.4 Drilling .17
   7.5 Welding .18
   7.6 Machined Parts .18
   7.7 Wet Lay-up Composites 18
   7.8 Getting Help 19
   7.9 Finshing 19
   7.9.1 Clear Urethane .19
   7.9.2 Anodizing .19
   7.9.3 Painting 20
   7.9.4 Powder Coating .20
   7.10 Purchasing Hornet Parts .20
   7.11 Workspace 21
   7.11.1 General Workspace .
   7.11.2 Environmental Health And Safety Considerations .21
   7.11.3 Composite Fabric Cutting Table .22
   7.11.4 Composites Lay-Up Table 22
8. The Drawings 23
   8.1 General .23
   8.2 SolidWorks 23
   8.3 Drop Keel Airframe .23
   8.4 Landing Gear 37
   8.4.1 Mains .37
   8.4.2 Nose Wheel Assembly .60
   8.4.3 Tail Wheel Assembly .64
   8.5 Composite Seat 70
   8.6 Flight Controls .79
   8.6.1 Floor Plate 79
   8.6.2 Rudder Pedals .84
   8.6.3 Joystick Assembly 94
   8.6.4 Rotor Control 103
   8.7 Tail Feathers .111
   8.8 Fuel Tank 127
   8.9 Engine and Propeller – Donald T. Shoebridge 6
   8.10 Rotor Blades .134
9. Final Assembly Sequence .134
   9.1 DXF Files 134
   9.1.1 Aluminum Plate .120 Thick 6061-T6 135
   9.1.2 Misc. Steel Plate .065 Thick .135
   9.1.3 Steel Plate .090 Thick 4130 .135
   9.1.4 Steel Plate .120 Thick 4130 .135
10. Index
    Index
    A
    angle-of-attack 12
    Anodizing 20
    AOA 12, 14
    B
    Bell UH-1 84
    Bensen 10, 37
    bicycle 60
    bike 60
    C
    Centerline Thrust 13
    center-of-drag 12
    center-of-gravity 12
    CG 12, 13, 14, 15, 24
    CLT 13, 14, 134
    composite 18, 22, 70, 79
    Craftsmanship 17
    D
    Drilling 17
    Drop Keel 24
    DXF files 134, 135
    E
    EAA 19
    epoxy 19, 70, 79, 111
    F
    fiberglass 19, 22, 37, 70, 111
    fuel tank 11, 15
    Fuel Tank 127
    G
    garage 21
    Garolite 70
    GT400 127
    GyroBee 10, 11, 18, 19, 24, 37, 79, 84, 127, 133, 134
    H
    hand drill 18
    head-set 60
    HoneyBee 11, 24, 37, 134
    Horizontal Stabilizer 14
    HS 14, 15
    Huey 84, 94
    I
    inspection 7, 17
    J
    joystick 11, 94
    K
    keel tube 24, 79, 84, 94
    Kevlar 19, 22, 70, 79, 111, 127
    K-Mart 60
    L
    landing gear 11, 24, 37
    lift-to-drag – Donald T. Shoebridge 138
    M
    MDF 22
    MIG 18
    N
    nose wheel 11, 24, 60
    P
    Painting 20
    Part 103 17, 135
    Powder Coating 20
    Powerfin 133
    PRA 10, 11, 19
    Prop wash 14
    R
    Ralph E. Taggart 10
    RLV 12, 13, 15
    roll-over 37
    Rotax 133
    rotor blade 13, 15
    rotor disk 12
    rotor head 12, 13, 103
    rotor-lift-vector 12
    Rotors Over Carolina 37
    rudder pedal 11, 14
    S
    score 18
    seat 11, 18, 24, 37, 70
    seat cushions 70
    SolidWorks 24
    T
    tail boom 24
    tail feathers 11, 15, 24, 79, 111
    teeter bolt 13
    thrust line 13, 14, 24, 134
    TIG 18
    U
    ultralight 11, 37
    W
    Walmart 60
    Watson Tail 19, 79
    Welding

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