SolidWorks Engineering Design Project – The Mountainboard

SolidWorks Engineering Design Project – The Mountainboard
Dassault Systèmes – SolidWorks Corporation
Contents
Introduction
Lesson 1: Using the Interface 4
Lesson 2: Basic Functionality 20
Lesson 3: Basic Parts — The Binding 77
Lesson 4: Revolved Features — The Wheel Hub 116
Lesson 5: Thin Features — The Deck 192
Lesson 6: Multibody Parts — The Axle and Truck 248
Lesson 7: Sweeps and Lofts — Springs and Binding 340
Lesson 8: Final Assembly 410
Lesson 9: Presenting Results 460
Glossary
Lesson Summary

• eDrawings can be created quickly from part, assembly, and drawing files.
• You can share eDrawings with others — even if they don’t have SolidWorks.
• Email is the easiest way to send an eDrawing to others.
• Animations allow you to see all views of a model.
• You can hide selected components of an assembly eDrawing and selected views of a
  drawing eDrawing.
• PhotoView 360 creates photorealistic renderings of parts and assemblies.
• PhotoView 360 allows you to add materials, scenes, decals and lights to create images
  that look like photographs.
• PhotoView 360 can output to the computer screen, printer or image files.
• MotionManager is used to create animations of parts or assemblies.
• Animations are saved as AVI files.Mountainboard Design Project with SolidWorks 542
  G
  Glossary
  animate View a model or eDrawing in a dynamic manner. Animation
  simulates motion or displays different views.
  appearance Appearances are applied to parts, features, faces, bodies, components
  or assemblies to control visual properties.
  assembly An assembly is a document in which parts, features, and other
  assemblies (sub-assemblies) are mated together. The parts and subassemblies exist in documents separate from the assembly. For
  example, in an assembly, a piston can be mated to other parts, such
  as a connecting rod or cylinder. This new assembly can then be used
  as a sub-assembly in an assembly of an engine. The extension for a
  SolidWorks assembly file name is SLDASM. See also sub-assembly
  and mate.
  axis An axis is a straight line that can be used to create model geometry,
  features, or patterns. An axis can be made in a number of different
  ways, including using the intersection of two planes. See also
  temporary axis, reference geometry
  block A block is a user-defined annotation for drawings only. A block can
  contain text, sketch entities (except points), and area hatch, and it can
  be saved in a file for later use as, for example, a custom callout or a
  company logo.
  boss/base A base is the first solid feature of a part, created by a boss. A boss is
  a feature that creates the base of a part, or adds material to a part, by
  extruding, revolving, sweeping, or lofting a sketch, or by thickening
  a surface.
  broken-out
  section
  A broken-out section exposes inner details of a drawing view by
  removing material from a closed profile, usually a spline.
  chamfer A chamfer bevels a selected edge or vertex.
  click-click As you sketch, if you click and then release the pointer, you are in
  click-click mode. Move the pointer and click again to define the next
  point in the sketch sequence.SolidWorks Glossary
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  click-drag As you sketch, if you click and drag the pointer, you are in click-drag
  mode. When you release the pointer, the sketch entity is complete.
  closed profile A closed profile (or closed contour) is a sketch or sketch entity with
  no exposed endpoints; for example, a circle or polygon.
  collapse Collapse is the opposite of explode. The collapse action returns an
  exploded assembly’s parts to their normal positions.
  component A component is any part or sub-assembly within an assembly.
  configuration A configuration is a variation of a part or assembly within a single
  document. Variations can include different dimensions, features, and
  properties. For example, a single part such as a bolt can contain
  different configurations that vary the diameter and length. See design
  table.
  Configuration
  Manager
  The ConfigurationManager on the left side of the SolidWorks
  window is a means to create, select, and view the configurations of
  parts and assemblies.
  coordinate
  system
  A coordinate system is a system of planes used to assign Cartesian
  coordinates to features, parts, and assemblies. Part and assembly
  documents contain default coordinate systems; other coordinate
  systems can be defined with reference geometry. Coordinate systems
  can be used with measurement tools and for exporting documents to
  other file formats.
  degrees of
  freedom
  Geometry that is not defined by dimensions or relations is free to
  move. In 2D sketches, there are three degrees of freedom: movement
  along the X and Y axes, and rotation about the Z axis (the axis
  normal to the sketch plane). In 3D sketches and in assemblies, there
  are six degrees of freedom: movement along the X, Y, and Z axes,
  and rotation about the X, Y, and Z axes. See under defined.
  design table A design table is an Excel spreadsheet that is used to create multiple
  configurations in a part or assembly document. See configurations.
  DisplayManager The DisplayManager provides and outline view of display properties
  of the active document. These properties include appearances,
  decals, scenes, lights and cameras.
  document A SolidWorks document is a file containing a part, assembly, or
  drawing.
  drawing A drawing is a 2D representation of a 3D part or assembly. The
  extension for a SolidWorks drawing file name is SLDDRW.
  drawing sheet A drawing sheet is a page in a drawing document.SolidWorks Glossary
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  eDrawing Compact representation of a part, assembly, or drawing. eDrawings
  are compact enough to email and can be created for a number of
  CAD file types including SolidWorks.
  face A face is a selectable area (planar or otherwise) of a model or surface
  with boundaries that help define the shape of the model or surface.
  For example, a rectangular solid has six faces. See also surface.
  feature A feature is an individual shape that, combined with other features,
  makes up a part or assembly. Some features, such as bosses and cuts,
  originate as sketches. Other features, such as shells and fillets,
  modify a feature’s geometry. However, not all features have
  associated geometry. Features are always listed in the
  FeatureManager design tree. See also surface, out-of-context feature.
  FeatureManager
  design tree
  The FeatureManager design tree on the left side of the SolidWorks
  window provides an outline view of the active part, assembly, or
  drawing.
  fillet A fillet is an internal rounding of a corner or edge in a sketch, or an
  edge on a surface or solid.
  graphics area The graphics area is the area in the SolidWorks window where the
  part, assembly, or drawing appears.
  helix A helix is defined by pitch, revolutions, and height. A helix can be
  used, for example, as a path for a swept feature cutting threads in a
  bolt.
  instance An instance is an item in a pattern or a component that occurs more
  than once in an assembly.
  layer A layer in a drawing can contain dimensions, annotations, geometry,
  and components. You can toggle the visibility of individual layers to
  simplify a drawing or assign properties to all entities in a given layer.
  line A line is a straight sketch entity with two endpoints. A line can be
  created by projecting an external entity such as an edge, plane, axis,
  or sketch curve into the sketch.
  loft A loft is a base, boss, cut, or surface feature created by transitions
  between profiles.
  mate A mate is a geometric relationship, such as coincident,
  perpendicular, tangent, and so on, between parts in an assembly. See
  also SmartMates.
  mategroup A mategroup is a collection of mates that are solved together. The
  order in which the mates appear within the mategroup does not
  matter.SolidWorks Glossary
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  material Materials are applied to parts to define the engineering properties.
  These properties include such properties as density and yield
  strength.
  mirror (1) A mirror feature is a copy of a selected feature, mirrored about a
  plane or planar face. (2) A mirror sketch entity is a copy of a selected
  sketch entity that is mirrored about a centerline. If the original
  feature or sketch is modified, the mirrored copy is updated to reflect
  the change.
  model A model is the 3D solid geometry in a part or assembly document. If
  a part or assembly document contains multiple configurations, each
  configuration is a separate model.
  mold A mold cavity design requires (1) a designed part, (2) a mold base
  that holds the cavity for the part, (3) an interim assembly in which
  the cavity is created, and (4) derived component parts that become
  the halves of the mold.
  named view A named view is a specific view of a part or assembly (isometric,
  top, and so on) or a user-defined name for a specific view. Named
  views from the view orientation list can be inserted into drawings.
  open profile An open profile (or open contour) is a sketch or sketch entity with
  endpoints exposed. For example, a U-shaped profile is open.
  origin The model origin appears as three gray arrows and represents the
  (0,0,0) coordinate of the model. When a sketch is active, a sketch
  origin appears in red and represents the (0,0,0) coordinate of the
  sketch. Dimensions and relations can be added to the model origin,
  but not to a sketch origin.
  over defined A sketch is over defined when dimensions or relations are either in
  conflict or redundant.
  parameter A parameter is a value used to define a sketch or feature (often a
  dimension).
  part A part is a single 3D object made up of features. A part can become a
  component in an assembly, and it can be represented in 2D in a
  drawing. Examples of parts are bolt, pin, plate, and so on. The
  extension for a SolidWorks part file name is SLDPRT.
  pattern A pattern repeats selected sketch entities, features, or components in
  an array, which can be linear, circular, or sketch-driven. If the seed
  entity is changed, the other instances in the pattern update.
  planar An entity is planar if it can lie on one plane. For example, a circle is
  planar, but a helix is not.SolidWorks Glossary
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  plane Planes are flat construction geometry. Planes can be used for a 2D
  sketch, section view of a model, a neutral plane in a draft feature, and
  others.
  point A point is a singular location in a sketch, or a projection into a sketch
  at a single location of an external entity (origin, vertex, axis, or point
  in an external sketch). See also vertex.
  profile A profile is a sketch entity used to create a feature (such as a loft) or
  a drawing view (such as a detail view). A profile can be open (such
  as a U shape or open spline) or closed (such as a circle or closed
  spline).
  Property
  Manager
  The PropertyManager is on the left side of the SolidWorks window
  for dynamic editing of sketch entities and most features.
  rebuild The rebuild tool updates (or regenerates) the document with any
  changes made since the last time the model was rebuilt. Rebuild is
  typically used after changing a model dimension.
  relation A relation is a geometric constraint between sketch entities or
  between a sketch entity and a plane, axis, edge, or vertex. Relations
  can be added automatically or manually.
  revolve Revolve is a feature tool that creates a base or boss, a revolved cut,
  or revolved surface by revolving one or more sketched profiles
  around a centerline.
  round A round is an external rounding of an edge on a surface or solid.
  section A section is another term for profile in sweeps.
  section view A section view (or section cut) is (1) a part or assembly view cut by a
  plane, or (2) a drawing view created by cutting another drawing view
  with a section line.
  shaded A shaded view displays a model as a colored solid. See also HLR,
  HLG, and wireframe.
  sheet format A sheet format typically includes page size and orientation, standard
  text, borders, title blocks, and so on. Sheet formats can be
  customized and saved for future use. Each sheet of a drawing
  document can have a different format.
  shell Shell is a feature tool that hollows out a part, leaving open the
  selected faces and thin walls on the remaining faces. A hollow part is
  created when no faces are selected to be open.SolidWorks Glossary
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  sketch A 2D sketch is a collection of lines and other 2D objects on a plane
  or face that forms the basis for a feature such as a base or a boss. A
  3D sketch is non-planar and can be used to guide a sweep or loft, for
  example.
  SmartMates A SmartMate is an assembly mating relation that is created
  automatically. See mate.
  sub-assembly A sub-assembly is an assembly document that is part of a larger
  assembly. For example, the steering mechanism of a car is a subassembly of the car.
  surface A surface is a zero-thickness planar or 3D entity with edge
  boundaries. Surfaces are often used to create solid features.
  Reference surfaces can be used to modify solid features. See also
  face.
  sweep A sweep creates a base, boss, cut, or surface feature by moving a
  profile (section) along a path.
  template A template is a document (part, assembly, or drawing) that forms the
  basis of a new document. It can include user-defined parameters,
  annotations, or geometry.
  toolbox A library of standard parts that are fully integrated with SolidWorks.
  These parts are ready-to-use components — such as bolts and
  screws.
  under defined A sketch is under defined when there are not enough dimensions and
  relations to prevent entities from moving or changing size. See
  degrees of freedom.
  vertex A vertex is a point at which two or more lines or edges intersect.
  Vertices can be selected for sketching, dimensioning, and many other
  operations.
  wireframe Wireframe is a view mode in which all edges of the part or assembly
  are displayed. See also HLR, HLG, shaded.

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