Small Machine Tools for Small Workpieces

Small Machine Tools for Small Workpieces
اسم المؤلف
Jens Peter Wulfsberg, Adam Sanders
27 أبريل 2018

Small Machine Tools for Small Workpieces
Final Report of the DFG Priority Program 1476
Lecture Notes in Production Engineering
Jens Peter Wulfsberg
Adam Sanders Editors
Introduction to the Priority Programme SPP1476 – Small
Machine Tools for Small Workpieces 1
Jens P. Wulfsberg, Tobias Redlich, Benny R?hlig, Adam Sanders,
Silka Grimske and Peter Kohrs
Part I Tools
Compact Air Bearing Spindles for Desktop Sized Machine Tools 21
Christopher Müller, Benjamin Kirsch and Jan C. Aurich
Module for Micro Electrical Discharge Machining with Gaseous
Dielectrics 35
Ivan Perfilov, Jan Streckenbach, Tassilo-Maria Schimmelpfennig
and Eckart Uhlmann
Compact Module for Maskless and Simultaneous 2D Laser
Chemical Machining 49
Hamza Messaoudi and Frank Vollertsen
GrindBall – A Novel Drive and Bearing Concept for Micro
Grinding Tools 65
Ekkard Brinksmeier, Bernd Orlik, Rodion Groll, Carla Flosky,
Alexander Norbach, Kristofer Leach and Juan E. Gomez
Part II Actuators
Design and Experimental Validation of a Hybrid Actuator
Based on Piezoceramics and Shape-Memory-Alloys . 89
Kenny Pagel and Welf-Guntram Drossel
Highly Integrated Self-compensating Hydraulic Feed Axis
for Small Machine Tools 103
J?rg Bauer, Benedikt Klee and Jürgen Fleischer
ixModular Desktop Machining Centre with SMA Actuation . 117
Jan Pollmann, Horst Meier and Bernd Kuhlenk?tter
Fluid Dynamic Drive Module for Planar Motion
in Three Degrees of Freedom . 131
Berend Denkena, Haydar Kayapinar and Tim Schumacher
Novel Electrodynamic Feed Units for Small Machine Tools
and Automation . 145
Thomas B?drich, Johannes Ziske, Markus Stock and Jens Lienig
Functional Integrated Feed-Units Based on Flexible Mechanisms
in Small Machine Tools for Small Workpieces . 161
Nanxi Kong, Adam Sanders, Malte R?sner, Robert Friedrich,
Frank Dirksen, Elisabeth Bauma, Thomas Schuster, Rolf Lammering
and Jens P. Wulfsberg
Part III Additional Modules
High Accuracy Millimetre Wave Radar for Micro Machining 181
Steffen Scherr, Sven Thomas, Mario Pauli, Serdal Ayhan, Nils Pohl
and Thomas Zwick
Multifunctional and Intelligent Mechanical Interface for a Fast,
Easy and Precise (Re-)Configuration of Small Modular
Machine Tools . 199
Silka Grimske, Benny R?hlig, Jens Müller and Jens P. Wulfsberg
Modularly Structured, (Re-)Configurable Machines for Micro
Machining by Means of Cooperative Motion Generation 213
Christoph Batke, Tarek Tounsi, Karl-Heinz Wurst, Alexander Verl
and Hans-Werner Hoffmeister
x ContentsAbbreviations
ADC Analog to Digital Convertor
BIAS Bremen Institute of Applied Beam Technology, Bremen
CAD Computer-Aided Design
CCD Charge Coupled Device
CFD Computational Fluid Dynamics
CFRP Composite Fiber Reinforced Plastics/Polymer
CORDIC Coordinate Rotation Digital Computer
CP Commercially Pure
CPU Control Processing Unit
CZT Chirp Z Transformation
DAC Digital-to-Analog Convertor
DFG German Research Foundation
DKP Direct Kinematic Problem
DMD Digital Micro Mirror Device
DoE Design of Experiments
DOF Degrees of Freedom
EDM Electrical Discharge Machining
FBK Institute for Manufacturing Technology and Production Systems,
FDM Fused Deposition Modelling
FEM Finite Element Modelling/Method
FFT Fast Fourier Transforms
FHR Fraunhofer Institute for High-frequency Physics and Radar Technology, Wachtberg
FMCW Frequency Modulated Continuous Wave
FPGA Field Programmable Gate Array
FVM Finite Volume Method
GCMMA Globally Convergent Method of Moving Asymptotes
HM Hard Metal
IALB Institute for Electrical Drives, Power Electronics and Devices, Bremen
xiIF Intermediate Frequency
IFTE Institute of Electromechanical and Electronic Design, Dresden
IFW Institute for Production Engineering and Machine Tools, Hannover
IHE Institute for High Frequency Electronics, Karlsruhe
ISW Institute for Control Engineering of Machine Tools and Manufacturing
Units, Stuttgart
IWF Institute for Machine Tools and Factory Management, Berlin
IWF Institute of Machine Tools and Production Technology, Braunschweig
IWU Institute for Machine Tools and Forming Technology, Chemnitz
LaFT Institute for Production Engineering, Hamburg
LES Large Eddy Simulation
LFM Laboratory for Precision Machining, Bremen
LPS Chair of Production Systems, Bochum
MBS Multi-Body Simulation
MMIC Monolithic Microwave Integrated Circuit
MOEMS Micro Opto Electro Mechanical Systems
MQL Minimum Quantity Lubrication
NC Numeric Control
OC Optimality Criteria
ODE Ordinary Differential Equations
PC Personal Computer
PCB Printed Circuit Boards
PCM Production Cube Modules
PI Proportional Integral
PKM Parallel Kinematic Machine
PLL Phase Locked Loop
PRBM Pseudo-Rigid-Body Model
PSD Position Sensitive Detector
PTFE Poly Tetra Fluro Ethylene
PWM Pulse Width Modulation
QFN Quad Flat No Leads package
RF Radio Frequency
SEM Scanning Electron Microscope
SLM Spatial Light Modulators
SMA Shape Memory Alloy
SMC Soft Magnetic Composites
SPI Serial Peripheral Interface
SPP Priority Programme
SQP Sequential Quadratic Program
SST Multifunctional Machine Interface
TCM Transport Cube Modelling
TS Tool Steel
UI User Interface
UP Ultra Precision
USB Universal Serial Bus
xii AbbreviationsVCO Voltage Controlled Oscillator
VHDL Very High speed integrated circuit hardware Description Language
WBK Institute for Production Science, Karlsruhe
ZARM Center for Applied Space Technology and Microgravity, Bremen
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