Measurement in Machining and Tribology

Measurement in Machining and Tribology
J. Paulo Davim
Editor
Contents
1 Importance of Temperature in Metal Cutting and Its Proper
Measurement/Modeling . 1
Viktor P. Astakhov and Jose Outeiro
2 The Role of Oxygen in Orthogonal Machining of Metals . 49
Pedro A. R. Rosa, Afonso V. L. Gregorio and J. Paulo Davim
3 Geometric Accuracy of Machine Tools . 89
Michal Holub
4 Machine Vision in Measurement 113
B. Suresh Kumar, V. Vijayan and J. Paulo Davim
5 Tribological Measurement of Electroless Nickel Coatings . 125
Prasanta Sahoo and Arkadeb Mukhopadhyay
Index
Index
A
Abrasion, 63, 144
Accuracy
119
Atomic force microscopy (AFM), 60, 130
B
Ball-on-disc, 133–135, 143
Ball-on-flat, 135, 136
Block-on-roller, 138
C
Calibration setup, 56
Corrosion erosion, 147
Crossed cylinder, 139, 140
Cutting, 2, 8, 15, 18, 29, 36, 39, 44, 50–52,
54–57, 60, 62–66, 68, 69, 71, 73–81,
83–85, 96, 122
Cutting speed, 4–6, 8, 10, 14, 22, 43, 116
Cutting tools, 2, 3, 5, 9, 11, 15, 33, 38, 49, 52,
56, 57, 60, 63, 65, 66, 77, 79, 83
Cylinder liner arrangement, 144
D
Deformation zone, 16, 17, 21, 29, 30, 40, 43,
69
Disc-on-disc, 137, 138
E
Electroless nickel coatings, 125
Erosive wear, 129, 146–148
Experimental apparatus, 53, 82
Experimental procedures, 15, 52
F
Four ball arrangement, 139
Friction, 16, 17, 21, 49–54, 60, 61, 63, 64, 66,
68–73
Friction coefficient, 49, 52, 53, 60, 62, 64, 65,
67, 69–77, 79, 81–85, 140, 141
G
Geometric accuracy, 89, 91, 96–98, 110
H
High-speed machining, 8
I
Inclined plane rig, 140, 141
Infrared thermography, 26, 29, 33
M
Machine tools, 3, 4, 7, 30, 54, 89–92, 94–97,
99, 100, 102, 104–106, 108–110, 116,
122
Machine vision, 113–119, 122
Machine vision system, 114, 115, 118, 119,
122
Machining, 1–5, 7, 9, 11–15, 17, 18, 21, 22,
24, 30, 40, 51, 52, 65, 80, 91, 102, 114,
116, 117, 122
Machining tests, 25
Makarow’s test, 14, 24
Materials
Measurement
J. Paulo Davim (ed.), Measurement in Machining and Tribology, Materials Forming,
Machining and Tribology
15392, 93, 100–102, 104–109, 113, 114,
117, 119, 121, 122, 125, 130, 148
Mechanical behavior, 62
Metal cutting
Micro-abrasion, 145
Modelling, 73, 101
N
Non-oxidized metallic material, 68
O
Optimal cutting temperature (OCT), 12, 13
Orthogonal machining of metals, 49
Oxidation, 27, 51–53, 62, 64, 76, 77, 81, 85,
126
Oxygen, 49, 53, 59, 74, 77–83, 85
P
Pin-on-disc, 52, 69, 83, 131–133
Piston ring, 128, 143, 144
Plate-on-roller, 138, 139
Ploughing force, 52, 64
Positional accuracy, 92
Production accuracy, 89–91, 96
Q
Quasi-static errors, 95
R
Ramp apparatus, 141
Reciprocating rig, 142
Ring-on-block, 136, 137
Ring-on-disc, 136, 137
Ring-on-ring, 136, 137
S
Scratch test, 147
Sensors design, 56
Sharpening technique, 57
Sintered carbide tools, 10
Steady-state friction, 83
Strain hardening, 24, 53, 64, 71, 72, 75, 84
Surface finish
Surface profilometer, 129
Surface roughness
T
Temperature
Thermocouples, 14, 26, 34–38, 40, 43
Thermophysical processes, 26, 44
Tool geometry, 58, 60, 62, 63, 65, 116
Tool wear
Tribo-coating, 125
Tribological measurement, 129
Tribology
V
Volumetric accuracy, 91, 93, 101, 108, 110
W
Working accuracy, 89, 90, 96, 97
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