Mastering SolidWorks – Practical Examples

Mastering SolidWorks – Practical Examples
Kaushik Kumar , Divya Zindani , J. Paulo Davim
Contents
1 Introduction 1
1.1 Graphic Language 1
1.2 Significance 1
1.3 Introduction to Drawings . 2
1.4 Modes of Communication 2
1.5 Engineering Drawing as a Communication Tool 3
1.6 Need for Drawings . 4
1.7 Drawing . 5
1.8 Types of Drawing 5
1.8.1 Artistic Drawing . 5
1.8.2 Engineering Drawing . 5
1.9 Purpose of Engineering Drawing . 6
1.10 Applications of Engineering Drawing 6
1.11 Types of Engineering Drawing 7
1.12 Classifications . 7
1.12.1 Machine Drawing 7
1.12.2 Production Drawing 7
1.12.3 Part Drawing . 7
1.12.4 Assembly Drawing . 8
1.13 Emergence of Engineering Graphics 8
1.14 Computer-Aided Drawing and Drafting 8
1.15 History of CAD . 9
1.16 CAD Background 9
1.17 Advantages of CAD 9
1.18 CAD Disadvantages 11
1.18.1 AutoCAD . 11
1.18.2 Advantages of Using AutoCAD . 11
1.18.3 Disadvantages of Using AutoCAD . 13
ix1.19 Limitations of AutoCAD . 13
1.19.1 Line . 13
1.19.2 Constrained File Formats 14
1.19.3 Shading, Fill, and Texture 14
1.19.4 Non-parametric . 14
1.20 SOLIDWORKS . 14
1.20.1 Advantages of SOLIDWORKS 15
1.20.2 Introducing SOLIDWORKS 16
1.21 The SOLIDWORKS User Interface . 17
2 Introduction to Sketching 31
2.1 Line 31
2.1.1 Centerline . 36
2.2 Rectangle 37
2.2.1 Corner Rectangle 37
2.2.2 Center Rectangle 39
2.2.3 3 Point Corner Rectangle 40
2.2.4 3 Point Center Rectangle 41
2.2.5 Parallelogram . 41
2.3 Slot 42
2.3.1 Straight Slot 43
2.3.2 Centerpoint Straight Slot . 44
2.3.3 3 Point Arc Slot . 45
2.3.4 Centerpoint Arc Slot 46
2.4 Circle . 47
2.5 ARC . 49
2.5.1 Centerpoint Arc . 50
2.5.2 Tangent Arc 51
2.5.3 3 Point Arc 53
2.6 Polygon . 54
2.7 Spline 55
2.8 Ellipse 58
2.8.1 Ellipse 58
2.8.2 Partial Ellipse . 59
2.8.3 Parabola . 61
2.8.4 Conic 62
2.9 Sketch Fillet 64
2.10 Sketch Chamfer . 66
x Contents3 Basic Sketch Relations and Dimensioning 67
3.1 Inference Lines (Automatic Relations) . 67
3.1.1 Perpendicular . 68
3.1.2 Reference 68
3.2 Sketch Feedback . 69
3.2.1 Endpoint 69
3.2.2 Midpoint 69
3.2.3 Coincident . 69
3.3 Close . 70
3.4 Turning off Tools 70
3.5 Status of the Sketch 70
3.6 Design Intent . 70
3.7 Dimensions 85
4 Part Modeling Using Features . 93
4.1 Extruded Boss/Base 93
4.2 Revolve Boss/Base . 99
4.3 Swept Boss/Base 102
4.4 Lofted Boss/Base 104
4.5 Boundary Boss/Base 108
5 Sketch Entities 115
5.1 Trim Entities . 115
5.1.1 Power Trim 115
5.1.2 Corner 117
5.1.3 Trim Away Inside . 118
5.1.4 Trim Away Outside 120
5.1.5 Trim to Closest . 122
5.2 Extend Entities 124
5.3 Convert Entities . 126
5.3.1 Intersection Curve . 128
5.4 Offset . 129
5.5 Mirror Entities 131
5.6 Linear Sketch Pattern . 133
5.7 Move Entities . 135
5.8 Copy Entities . 136
5.9 Rotate Entities 138
5.10 Scale Entities . 138
5.11 Stretch Entities 139
6 Features Including Cuts . 141
6.1 Extruded Cut . 141
6.2 Hole Wizard 145
6.3 Revolved Cut . 147
Contents xi6.4 Swept Cut . 154
6.5 Lofted Cut . 161
6.6 Boundary Cut . 167
7 Thin Features . 171
7.1 Fillet . 171
7.2 Chamfer . 173
7.3 Draft . 174
7.4 Rib 177
7.5 Shell . 182
7.6 Wrap . 183
7.7 Intersect . 185
8 Introduction to Sheet Metal 187
8.1 Base Flange 187
8.2 Edge Flange 190
8.3 Corner 193
8.4 Unfold 195
8.5 Fold 197
8.6 Extruded Cut . 198
8.7 Simple Hole 200
8.8 Miter Flange 201
9 Advanced Features in Sheet Metal . 205
9.1 Jog . 205
9.2 Hem 209
9.3 Sketched Bend 212
9.4 Forming Tool . 214
9.5 Cross Break 220
9.6 Rip 222
9.7 Sheet Metal Gusset . 223
9.8 No Bends 226
10 Assembly . 227
11 Assembly Continued 239
12 Basics of Drawing 251
13 To Create a Flanged Coupling 261
14 To Create a Foot Step Bearing
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