Hydraulics Workbook Advanced Level
Hydraulics Workbook Advanced Level
Learning System for Automation and Communications
Festo
Table of contents
Introduction 9
Notes on safety 11
Notes on operation 11
Standard method of representation used in circuit diagrams 12
Technical notes 13
Training contents of “Hydraulics, Advanced Level” TP502 16
Hydraulic equipment set 18
Component/exercise table for TP502 22
Section A – Course
Exercise 1: Hose-reel drive system for tanker truck
Hydraulic motor A-3
Exercise 2: Table feed for a rough-grinding machine
Bypass with 2-way flow control valve A-7
Exercise 3: Lifting device with two cylinders
Flow divider A-11
Exercise 4: Rapid-traverse feed device for a drilling machine
Rapid-traverse feed circuit A-15
Exercise 5: Control system for a scrap press
Differential circuit A-21
Exercise 6: Clamping a gearbox casing
Accumulator A-27
Exercise 7: Plastic injection-moulding machine
Dual pressure circuit A-31
Exercise 8: Pipe-bending machine
Rectifier circuit A-35
Exercise 9: Single-column press
Flow control valves in inlet and outlet lines A-39
Exercise 10: Machining centre
Sequence control with two cylinders A-45
Exercise 11: Magnetic crane
Tractive load A-49TP502 • Festo Didactic
8
Exercise 12: Folding machine
Pressure regulator A-53
Exercise 13: Earth drill
Rapid-traverse circuit with accumulator A-59
Exercise 14: Machining centre
Electrical sequence control A-65
Section B – Fundamentals
Section C – Solutions
Solution 1: Hose-reel drive system for tanker truck C-3
Solution 2: Table feed for a rough-grinding machine C-7
Solution 3: Lifting device with two cylinders C-13
Solution 4: Rapid-traverse feed device for a drilling machine C-17
Solution 5: Control system for a scrap press C-21
Solution 6: Clamping a gearbox casing C-27
Solution 7: Plastic injection-moulding machine C-31
Solution 8: Pipe-bending machine C-35
Solution 9: Single-column press C-39
Solution 10: Machining centre C-43
Solution 11: Magnetic crane C-47
Solution 12: Folding machine C-51
Solution 13: Earth drill C-57
Solution 14: Machining centre C-63
Section D – Appendix
Storage tray D-3
Mounting systems D-4
Sub-base D-6
Coupling system D-7
Data sheets
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