Fundamentals of Materials Science and Engineering – An Integrated Approach – 3rd Edition

Fundamentals of Materials Science and Engineering – An Integrated Approach – 3rd Edition
William D. Callister, Jr.
Department of Metallurgical Engineering
The University of Utah
David G. Rethwisch
Department of Chemical and Biochemical Engineering
The University of Iowa
Contents
LIST OF SYMBOLS xxiii
1 Introduction 1
Learning Objectives 2
1.1 Historical Perspective 2
1.2 Materials Science and Engineering 3
1.3 Why Study Materials Science and Engineering? 5
1.4 Classification of Materials 5
1.5 Advanced Materials 10
1.6 Modern Materials Needs 13
References 14
Questions 14
2 Atomic Structure and Interatomic Bonding 15
Learning Objectives 16
2.1 Introduction 16
ATOMIC STRUCTURE 16
2.2 Fundamental Concepts 16
2.3 Electrons in Atoms 17
2.4 The Periodic Table 23
ATOMIC BONDING IN SOLIDS 24
2.5 Bonding Forces and Energies 24
2.6 Primary Interatomic Bonds 27
2.7 Secondary Bonding or van der Waals Bonding 31
2.8 Molecules 34
Summary 34
Important Terms and Concepts 35
References 35
Questions and Problems 35
3 Structures of Metals and Ceramics 37
Learning Objectives 38
3.1 Introduction 38
3.2 Fundamental Concepts 38
- xvxvi • Contents
CRYSTAL STRUCTURES 38
3.3 Unit Cells 39
3.4 Metallic Crystal Structures 40
3.5 Density Computations—
Metals 44
3.6 Ceramic Crystal Structures 45
3.7 Density Computations—
Ceramics 52
3.8 Silicate Ceramics 54
3.9 Carbon 58
3.10 Polymorphism and
Allotropy 61
3.11 Crystal Systems 61
CRYSTALLOGRAPHIC POINTS,
DIRECTIONS, AND PLANES 64
3.12 Point Coordinates 64
3.13 Crystallographic Directions 66
3.14 Crystallographic Planes 70
3.15 Linear and Planar Densities 75
3.16 Close-Packed Crystal
Structures 77
CRYSTALLINE AND NONCRYSTALLINE
MATERIALS 80
3.17 Single Crystals 80
3.18 Polycrystalline Materials 80
3.19 Anisotropy 82
3.20 X-Ray Diffraction:
Determination of Crystal
Structures 83
3.21 Noncrystalline Solids 87
Summary 89
Important Terms and Concepts 91
References 92
Questions and Problems 92
4 Polymer Structures 97
Learning Objectives 98
4.1 Introduction 98
4.2 Hydrocarbon Molecules 98
4.3 Polymer Molecules 100
4.4 The Chemistry of Polymer
Molecules 101
4.5 Molecular Weight 106
4.6 Molecular Shape 108
4.7 Molecular Structure 109
4.8 Molecular Configurations 111
4.9 Thermoplastic and
Thermosetting Polymers 115
4.10 Copolymers 116
4.11 Polymer Crystallinity 117
4.12 Polymer Crystals 121
Summary 123
Important Terms and Concepts 124
References 124
Questions and Problems 125
5 Imperfections in Solids 127
Learning Objectives 128
5.1 Introduction 128
POINT DEFECTS 128
5.2 Point Defects in Metals 128
5.3 Point Defects in Ceramics 130
5.4 Impurities in Solids 133
5.5 Point Defects in Polymers 136
5.6 Specification of
Composition 136
MISCELLANEOUS IMPERFECTIONS 140
5.7 Dislocations—Linear
Defects 140
5.8 Interfacial Defects 144
5.9 Bulk or Volume Defects 147
5.10 Atomic Vibrations 147
MICROSCOPIC EXAMINATION 149
5.11 General 149
5.12 Microscopic Techniques 150
5.13 Grain Size Determination 155
Summary 156
Important Terms and Concepts 158
References 158
Questions and Problems 158
6 Diffusion 161
Learning Objectives 162
6.1 Introduction 162
6.2 Diffusion Mechanisms 163
6.3 Steady-State Diffusion 165
6.4 Nonsteady-State Diffusion 167
6.5 Factors That Influence
Diffusion 171
6.6 Other Diffusion Paths 177
6.7 Diffusion in Ionic and Polymeric
Materials 177
Summary 181
Important Terms and Concepts 182
References 182
Questions and Problems 182Contents • xvii
7 Mechanical Properties 186
Learning Objectives 187
7.1 Introduction 187
7.2 Concepts of Stress and
Strain 188
ELASTIC DEFORMATION 192
7.3 Stress–Strain Behavior 192
7.4 Anelasticity 196
7.5 Elastic Properties
of Materials 196
MECHANICAL BEHAVIOR—METALS 199
7.6 Tensile Properties 200
7.7 True Stress and Strain 207
7.8 Elastic Recovery After Plastic
Deformation 210
7.9 Compressive, Shear, and
Torsional Deformation 211
MECHANICAL BEHAVIOR—
CERAMICS 211
7.10 Flexural Strength 211
7.11 Elastic Behavior 213
7.12 Influence of Porosity on the
Mechanical Properties of
Ceramics 213
MECHANICAL BEHAVIOR—
POLYMERS 214
7.13 Stress–Strain Behavior 215
7.14 Macroscopic Deformation 217
7.15 Viscoelastic Deformation 218
HARDNESS AND OTHER
MECHANICAL PROPERTY
CONSIDERATIONS 222
7.16 Hardness 222
7.17 Hardness of Ceramic
Materials 228
7.18 Tear Strength and Hardness
of Polymers 228
PROPERTY VARIABILITY AND
DESIGN/SAFETY FACTORS 229
7.19 Variability of Material
Properties 229
7.20 Design/Safety Factors 232
Summary 233
Important Terms
and Concepts 235
References 235
Questions and Problems 236
8 Deformation and
Strengthening
Mechanisms 242
Learning Objectives 243
8.1 Introduction 243
DEFORMATION MECHANISMS FOR
METALS 243
8.2 Historical 244
8.3 Basic Concepts of
Dislocations 244
8.4 Characteristics of
Dislocations 246
8.5 Slip Systems 248
8.6 Slip in Single Crystals 250
8.7 Plastic Deformation of
Polycrystalline Metals 253
8.8 Deformation by Twinning 255
MECHANISMS OF STRENGTHENING IN
METALS 256
8.9 Strengthening by Grain Size
Reduction 257
8.10 Solid-Solution
Strengthening 259
8.11 Strain Hardening 260
RECOVERY, RECRYSTALLIZATION, AND
GRAIN GROWTH 263
8.12 Recovery 264
8.13 Recrystallization 264
8.14 Grain Growth 269
DEFORMATION MECHANISMS FOR
CERAMIC MATERIALS 270
8.15 Crystalline Ceramics 271
8.16 Noncrystalline Ceramics 271
MECHANISMS OF DEFORMATION
AND FOR STRENGTHENING OF
POLYMERS 272
8.17 Deformation of Semicrystalline
Polymers 272
8.18 Factors That Influence the
Mechanical Properties of
Semicrystalline Polymers 274
8.19 Deformation of
Elastomers 278
Summary 281
Important Terms and
Concepts 283
References 283
Questions and Problems 284xviii • Contents
9 Failure 288
Learning Objectives 289
9.1 Introduction 289
FRACTURE 289
9.2 Fundamentals of Fracture 289
9.3 Ductile Fracture 290
9.4 Brittle Fracture 293
9.5 Principles of Fracture
Mechanics 293
9.6 Brittle Fracture of
Ceramics 304
9.7 Fracture of Polymers 308
9.8 Impact Fracture
Testing 309
FATIGUE 314
9.9 Cyclic Stresses 315
9.10 The S–N Curve 317
9.11 Fatigue in Polymeric
Materials 319
9.12 Crack Initiation and
Propagation 320
9.13 Factors that Affect Fatigue
Life 322
9.14 Environmental Effects 325
CREEP 326
9.15 Generalized Creep
Behavior 326
9.16 Stress and Temperature
Effects 328
9.17 Data Extrapolation
Methods 329
9.18 Alloys for High-Temperature
Use 331
9.19 Creep in Ceramic and Polymeric
Materials 331
Summary 332
Important Terms and Concepts 334
References 334
Questions and Problems 335
10 Phase Diagrams 339
Learning Objectives 340
10.1 Introduction 340
DEFINITIONS AND BASIC
CONCEPTS 340
10.2 Solubility Limit 341
10.3 Phases 341
10.4 Microstructure 342
10.5 Phase Equilibria 342
10.6 One-Component (or Unary)
Phase Diagrams 343
BINARY PHASE DIAGRAMS 345
10.7 Binary Isomorphous
Systems 345
10.8 Interpretation of Phase
Diagrams 347
10.9 Development of Microstructure
in Isomorphous Alloys 351
10.10 Mechanical Properties of
Isomorphous Alloys 355
10.11 Binary Eutectic Systems 356
10.12 Development of Microstructure
in Eutectic Alloys 361
10.13 Equilibrium Diagrams Having
Intermediate Phases or
Compounds 369
10.14 Eutectoid and Peritectic
Reactions 371
10.15 Congruent Phase
Transformations 372
10.16 Ceramic Phase Diagrams 373
10.17 Ternary Phase Diagrams 378
10.18 The Gibbs Phase Rule 378
THE IRON–CARBON SYSTEM 380
10.19 The Iron–Iron Carbide
(Fe–Fe3C) Phase Diagram 380
10.20 Development of Microstructure
in Iron–Carbon Alloys 384
10.21 The Influence of Other Alloying
Elements 391
Summary 392
Important Terms and Concepts 394
References 394
Questions and Problems 394
11 Phase Transformations 400
Learning Objectives 401
11.1 Introduction 401
PHASE TRANSFORMATIONS
IN METALS 401
11.2 Basic Concepts 402
11.3 The Kinetics of Phase
Transformations 402
11.4 Metastable Versus Equilibrium
States 413Contents • xix
MICROSTRUCTURAL AND PROPERTY
CHANGES IN IRON–CARBON
ALLOYS 414
11.5 Isothermal Transformation
Diagrams 414
11.6 Continuous Cooling
Transformation Diagrams 426
11.7 Mechanical Behavior of
Iron–Carbon Alloys 430
11.8 Tempered Martensite 434
11.9 Review of Phase
Transformations and Mechanical
Properties for Iron–Carbon
Alloys 437
PRECIPITATION HARDENING 438
11.10 Heat Treatments 441
11.11 Mechanism of Hardening 443
11.12 Miscellaneous
Considerations 446
CRYSTALLIZATION, MELTING, AND GLASS
TRANSITION PHENOMENA IN POLYMERS
447
11.13 Crystallization 447
11.14 Melting 448
11.15 The Glass Transition 448
11.16 Melting and Glass Transition
Temperatures 449
11.17 Factors That Influence Melting
and Glass Transition
Temperatures 450
Summary 452
Important Terms and Concepts 454
References 454
Questions and Problems 454
12 Electrical Properties 460
Learning Objectives 461
12.1 Introduction 461
ELECTRICAL CONDUCTION 461
12.2 Ohm’s Law 461
12.3 Electrical Conductivity 462
12.4 Electronic and Ionic
Conduction 463
12.5 Energy Band Structures in
Solids 463
12.6 Conduction in Terms of Band
and Atomic Bonding
Models 466
12.7 Electron Mobility 467
12.8 Electrical Resistivity of
Metals 469
12.9 Electrical Characteristics of
Commercial Alloys 471
SEMICONDUCTIVITY 474
12.10 Intrinsic Semiconduction 474
12.11 Extrinsic Semiconduction 477
12.12 The Temperature Dependence
of Carrier Concentration 481
12.13 Factors That Affect Carrier
Mobility 483
12.14 The Hall Effect 488
12.15 Semiconductor Devices 489
ELECTRICAL CONDUCTION IN IONIC
CERAMICS AND IN POLYMERS 496
12.16 Conduction in Ionic
Materials 497
12.17 Electrical Properties of
Polymers 497
DIELECTRIC BEHAVIOR 498
12.18 Capacitance 498
12.19 Field Vectors and
Polarization 500
12.20 Types of Polarization 504
12.21 Frequency Dependence of the
Dielectric Constant 505
12.22 Dielectric Strength 506
12.23 Dielectric Materials 507
OTHER ELECTRICAL CHARACTERISTICS
OF MATERIALS 507
12.24 Ferroelectricity 507
12.25 Piezoelectricity 508
Summary 509
Important Terms and Concepts 511
References 511
Questions and Problems 512
13 Types and Applications of
Materials 516
Learning Objectives 517
13.1 Introduction 517
TYPES OF METAL ALLOYS 517
13.2 Ferrous Alloys 517
13.3 Nonferrous Alloys 530
TYPES OF CERAMICS 540
13.4 Glasses 541
13.5 Glass–Ceramics 541xx • Contents
13.6 Clay Products 543
13.7 Refractories 543
13.8 Abrasives 545
13.9 Cements 546
13.10 Advanced Ceramics 547
13.11 Diamond and Graphite 550
TYPES OF POLYMERS 552
13.12 Plastics 552
13.13 Elastomers 552
13.14 Fibers 557
13.15 Miscellaneous
Applications 557
13.16 Advanced Polymeric
Materials 559
Summary 563
Important Terms and Concepts 565
References 565
Questions and Problems 566
14 Synthesis, Fabrication, and
Processing of Materials 568
Learning Objectives 569
14.1 Introduction 569
FABRICATION OF METALS 569
14.2 Forming Operations 569
14.3 Casting 571
14.4 Miscellaneous Techniques 573
THERMAL PROCESSING OF METALS 574
14.5 Annealing Processes 575
14.6 Heat Treatment of Steels 577
FABRICATION OF CERAMIC
MATERIALS 589
14.7 Fabrication and Processing
of Glasses and Glass–
Ceramics 589
14.8 Fabrication and Processing
of Clay Products 594
14.9 Powder Pressing 600
14.10 Tape Casting 602
SYNTHESIS AND FABRICATION OF
POLYMERS 603
14.11 Polymerization 603
14.12 Polymer Additives 606
14.13 Forming Techniques for
Plastics 607
14.14 Fabrication of Elastomers 610
14.15 Fabrication of Fibers and
Films 610
Summary 612
Important Terms and Concepts 613
References 614
Questions and Problems 614
15 Composites 617
Learning Objectives 618
15.1 Introduction 618
PARTICLE-REINFORCED
COMPOSITES 620
15.2 Large–Particle Composites 620
15.3 Dispersion-Strengthened
Composites 624
FIBER-REINFORCED COMPOSITES 625
15.4 Influence of Fiber Length 625
15.5 Influence of Fiber Orientation
and Concentration 626
15.6 The Fiber Phase 635
15.7 The Matrix Phase 637
15.8 Polymer-Matrix
Composites 637
15.9 Metal-Matrix Composites 644
15.10 Ceramic-Matrix
Composites 645
15.11 Carbon–Carbon
Composites 646
15.12 Hybrid Composites 647
15.13 Processing of Fiber-Reinforced
Composites 648
STRUCTURAL COMPOSITES 650
15.14 Laminar Composites 651
15.15 Sandwich Panels 651
Summary 654
Important Terms and Concepts 656
References 656
Questions and Problems 656
16 Corrosion and Degradation
of Materials 660
Learning Objectives 661
16.1 Introduction 661
CORROSION OF METALS 661
16.2 Electrochemical
Considerations 662
16.3 Corrosion Rates 670
16.4 Prediction of Corrosion
Rates 671
16.5 Passivity 678Contents • xxi
16.6 Environmental Effects 680
16.7 Forms of Corrosion 680
16.8 Corrosion Environments 688
16.9 Corrosion Prevention 689
16.10 Oxidation 691
CORROSION OF CERAMIC
MATERIALS 694
16.11 Swelling and Dissolution 695
16.12 Bond Rupture 697
16.13 Weathering 699
Summary 699
Important Terms and Concepts 701
References 701
Questions and Problems 701
17 Thermal Properties 705
Learning Objectives 706
17.1 Introduction 706
17.2 Heat Capacity 706
17.3 Thermal Expansion 708
17.4 Thermal Conductivity 711
17.5 Thermal Stresses 716
Summary 718
Important Terms and Concepts 719
References 719
Questions and Problems 719
18 Magnetic Properties 722
Learning Objectives 723
18.1 Introduction 723
18.2 Basic Concepts 723
18.3 Diamagnetism and
Paramagnetism 727
18.4 Ferromagnetism 729
18.5 Antiferromagnetism and
Ferrimagnetism 731
18.6 The Influence of Temperature
on Magnetic Behavior 735
18.7 Domains and Hysteresis 736
18.8 Magnetic Anisotropy 740
18.9 Soft Magnetic Materials 741
18.10 Hard Magnetic Materials 744
18.11 Magnetic Storage 747
18.12 Superconductivity 750
Summary 753
Important Terms and
Concepts 755
References 755
Questions and Problems 755
19 Optical Properties 759
Learning Objectives 760
19.1 Introduction 760
BASIC CONCEPTS 760
19.2 Electromagnetic Radiation 760
19.3 Light Interactions With
Solids 762
19.4 Atomic and Electronic
Interactions 763
OPTICAL PROPERTIES OF METALS 764
OPTICAL PROPERTIES OF
NONMETALS 765
19.5 Refraction 765
19.6 Reflection 767
19.7 Absorption 768
19.8 Transmission 771
19.9 Color 772
19.10 Opacity and Translucency in
Insulators 774
APPLICATIONS OF OPTICAL
PHENOMENA 775
19.11 Luminescence 775
19.12 Photoconductivity 775
19.13 Lasers 778
19.14 Optical Fibers in
Communications 781
Summary 785
Important Terms and Concepts 787
References 787
Questions and Problems 787
20 Economic, Environmental,
and Societal Issues in
Materials Science and
Engineering 789
Learning Objectives 790
20.1 Introduction 790
ECONOMIC CONSIDERATIONS 790
20.2 Component Design 791
20.3 Materials 791
20.4 Manufacturing Techniques 791
ENVIRONMENTAL AND SOCIETAL
CONSIDERATIONS 792
20.5 Recycling Issues in Materials
Science and Engineering 794
Summary 797
References 798
Design Questions 798xxii • Contents
Appendix A The International
System of Units (SI) 799
Appendix B Properties of Selected
Engineering Materials 801
B.1 Density 801
B.2 Modulus of Elasticity 804
B.3 Poisson’s Ratio 808
B.4 Strength and Ductility 809
B.5 Plane Strain Fracture
Toughness 814
B.6 Linear Coefficient of Thermal
Expansion 815
B.7 Thermal Conductivity 819
B.8 Specific Heat 822
B.9 Electrical Resistivity 824
B.10 Metal Alloy
Compositions 827
Appendix C Costs and Relative
Costs for Selected Engineering
Materials 829
Appendix D Repeat Unit
Structures for Common
Polymers 834
Appendix E Glass Transition
and Melting Temperatures for
Common Polymeric
Materials 838
Glossary 839
Answers to Selected
Problems 855
Index 859List of Symbols
The number of the section in which a symbol is introduced or explained is given in
parentheses.
A = area
◦A
= angstrom unit
Ai = atomic weight of element i (2.2)
APF = atomic packing factor (3.4)
a = lattice parameter: unit cell x-axial
length (3.4)
a = crack length of a surface crack (9.5)
at% = atom percent (5.6)
B = magnetic flux density (induction) (18.2)
Br = magnetic remanence (18.7)
BCC = body-centered cubic crystal structure
(3.4)
b = lattice parameter: unit cell y-axial
length (3.11)
b = Burgers vector (5.7)
C = capacitance (12.18)
C i = concentration (composition) of
component i in wt% (5.6)
C ′
i = concentration (composition) of
component i in at% (5.6)
Cv, Cp = heat capacity at constant volume,
pressure (17.2)
CPR = corrosion penetration rate (16.3)
CVN = Charpy V-notch (9.8)
%CW = percent cold work (8.11)
c = lattice parameter: unit cell z-axial
length (3.11)
cv, cp = specific heat at constant volume,
pressure (17.2)
D = diffusion coefficient (6.3)
D = dielectric displacement (12.19)
DP = degree of polymerization (4.5)
d = diameter
d = average grain diameter (8.9)
dhkl = interplanar spacing for planes of
Miller indices h, k, and l (3.20)
E = energy (2.5)
E = modulus of elasticity or Young’s
modulus (7.3)
e = electric field intensity (12.3)
Ef = Fermi energy (12.5)
E
g = band gap energy (12.6)
Er(t) = relaxation modulus (7.15)
%EL = ductility, in percent elongation (7.6)
e = electric charge per electron (12.7)
e– = electron (16.2)
erf = Gaussian error function (6.4)
exp = e, the base for natural logarithms
F = force, interatomic or mechanical
(2.5, 7.2)
f = Faraday constant (16.2)
FCC = face-centered cubic crystal
structure (3.4)
G = shear modulus (7.3)
H = magnetic field strength (18.2)
Hc = magnetic coercivity (18.7)
HB = Brinell hardness (7.16)
HCP = hexagonal close-packed crystal
structure (3.4)
HK = Knoop hardness (7.16)
HRB, HRF = Rockwell hardness: B and F scales
(7.16) - xxiiixxiv • List of Symbols
HR15N, HR45W = superficial Rockwell
hardness: 15N and 45W scales
(7.16)
HV = Vickers hardness (7.16)
h = Planck’s constant (19.2)
(hkl ) = Miller indices for a
crystallographic plane (3.14)
I = electric current (12.2)
I = intensity of electromagnetic
radiation (19.3)
i = current density (16.3)
iC = corrosion current density
(16.4)
J = diffusion flux (6.3)
J = electric current density (12.3)
Kc = fracture toughness (9.5)
KIc = plane strain fracture
toughness for mode I crack
surface displacement (9.5)
k = Boltzmann’s constant (5.2)
k = thermal conductivity (17.4)
l = length
lc = critical fiber length (15.4)
ln = natural logarithm
log = logarithm taken to base 10
M = magnetization (18.2)
Mn = polymer number-average
molecular weight (4.5)
Mw = polymer weight-average
molecular weight (4.5)
mol% = mole percent
N = number of fatigue cycles
(9.10)
NA = Avogadro’s number (3.5)
Nf = fatigue life (9.10)
n = principal quantum number
(2.3)
n = number of atoms per unit cell
(3.5)
n = strain-hardening exponent
(7.7)
n = number of electrons in an
electrochemical reaction
(16.2)
n = number of conducting
electrons per cubic meter
(12.7)
n = index of refraction (19.5)
n′ = for ceramics, the number of
formula units per unit cell
(3.7)
ni = intrinsic carrier (electron and
hole) concentration (12.10)
P = dielectric polarization (12.19)
P–B ratio = Pilling–Bedworth ratio (16.10)
p = number of holes per cubic
meter (12.10)
Q = activation energy
Q = magnitude of charge stored
(12.18)
R = atomic radius (3.4)
R = gas constant
%RA = ductility, in percent reduction
in area (7.6)
r = interatomic distance (2.5)
r = reaction rate (16.3)
rA, rC = anion and cation ionic radii
(3.6)
S = fatigue stress amplitude (9.10)
SEM = scanning electron microscopy
or microscope
T = temperature
Tc = Curie temperature (18.6)
TC = superconducting critical
temperature (18.12)
Tg
= glass transition temperature
(11.15)
Tm = melting temperature
TEM = transmission electron
microscopy or microscope
TS = tensile strength (7.6)
t = time
tr
= rupture lifetime (9.15)
Ur = modulus of resilience (7.6)
[uvw] = indices for a crystallographic
direction (3.13)
V = electrical potential difference
(voltage) (12.2)
VC = unit cell volume (3.4)
VC = corrosion potential (16.4)
VH = Hall voltage (12.14)
Vi = volume fraction of phase i
(10.8)
v = velocity
vol% = volume percent
Wi = mass fraction of phase i (10.8)
wt% = weight percent (5.6)
x = length
x = space coordinate
Y = dimensionless parameter or
function in fracture toughness
expression (9.5)List of Symbols • xxv
y = space coordinate
z = space coordinate
α = lattice parameter: unit cell y–z
interaxial angle (3.11)
α, β, γ = phase designations
αl = linear coefficient of thermal
expansion (17.3)
β = lattice parameter: unit cell x–z
interaxial angle (3.11)
γ = lattice parameter: unit cell x–y
interaxial angle (3.11)
γ = shear strain (7.2)
1 = precedes the symbol of a parameter
to denote finite change
² = engineering strain (7.2)
² = dielectric permittivity (12.18)
²r = dielectric constant or relative
permittivity (12.18)
²s = steady-state creep rate (9.16)
²T = true strain (7.7)
η = viscosity (8.16)
η = overvoltage (16.4)
θ = Bragg diffraction angle (3.20)
θD = Debye temperature (17.2)
λ = wavelength of electromagnetic
radiation (3.20)
μ = magnetic
permeability (18.2)
μB = Bohr magneton (18.2)
μr = relative magnetic permeability
(18.2)
μe = electron mobility (12.7)
μh = hole mobility (12.10)
ν = Poisson’s ratio (7.5)
ν = frequency of electromagnetic
radiation (19.2)
ρ = density (3.5)
ρ = electrical resistivity (12.2)
ρt = radius of curvature at the tip of a
crack (9.5)
σ = engineering stress, tensile or
compressive (7.2)
σ = electrical conductivity (12.3)
σ* = longitudinal strength (composite)
(15.5)
σ c = critical stress for crack propagation
(9.5)
σf s = flexural strength (7.10)
σm = maximum stress (9.5)
σm = mean stress (9.9)
σ ′
m = stress in matrix at composite failure
(15.5)
σT = true stress (7.7)
σw = safe or working stress (7.20)
σy
= yield strength (7.6)
τ = shear stress (7.2)
τ c = fiber–matrix bond strength/matrix
shear yield strength (15.4)
τcrss = critical resolved shear stress (8.6)
χm = magnetic susceptibility (18.2)
SUBSCRIPTS
c = composite
cd = discontinuous fibrous composite
cl = longitudinal direction (aligned
fibrous composite)
ct = transverse direction (aligned
fibrous composite)
f = final
f = at fracture
f = fiber
i = instantaneous
m = matrix
m, max = maximum
min = minimum
0 = original
0 = at equilibrium
0 = in a vacuum
Index
Page numbers in italics refer to the glossary.
A
Abrasive ceramics, 540, 545
Abrasives, 839
Absorption coefficient, 770
Absorption of light:
in metals, 764–765
in nonmetals, 765–775
Absorptivity, 763
ABS polymer, 553
AmBnXp crystal structures, 51
Acceptors, 480, 839
Acetic acid, 101
Acetylene, 99
Acid rain, as corrosion
environment, 688
Acids (organic), 101
Acid slags, 544
Acrylics, see Poly(methyl
methacrylate)
Acrylonitrile, see Polyacrylonitrile
(PAN)
Acrylonitrile-butadiene rubber,
556
Acrylonitrile-butadiene-styrene
(ABS), 553
Activation energy, 839
for creep, 329
for diffusion, 172, 406
free, 404, 409
for viscous flow, 615
Activation polarization, 671–673,
839
Actuator, 12, 547
Addition polymerization, 603–604,
839
Additives, polymer, 606–607
Adhesives, 538, 839
Adipic acid (structure), 605
Adsorption, 148
Advanced ceramics, 540, 547–550
Advanced materials, 10
Advanced polymers, 559–563
Age hardening, see Precipitation
hardening
Air, as quenching medium, 581
AISI/SAE steel designation
scheme, 520
Akermanite, 55
Alcohols, 101
Aldehydes, 101
Alkali metals, 23–24
Alkaline earth metals, 23–24
Allotropic transformation
(tin), 63
Allotropy, 61, 839
Alloys, 5, 839. See also Solid
solutions; specific alloys
atomic weight equations, 139
cast, 530
composition specification,
136–137
compositions for various, 827–828
costs, 829–831
defined, 133
density equations, 139
density values, 801–803
ductility values, 809–811
electrical resistivity values,
824–825
fracture toughness values, 300,
814
heat treatable, 531
high-temperature, 331
linear coefficient of thermal
expansion values, 815–816
low expansion, 712
modulus of elasticity values,
804–806
Poisson’s ratio values, 808
specific heat values, 822–823
strengthening, see Strengthening
of metals
tensile strength values, 809–811
thermal conductivity values,
819–820
wrought, 530
yield strength values, 809–811
Alloy steels, 423, 518, 839. See also
Steels
Alnico, 745
α Iron, see Ferrite (α)
Alternating copolymers, 116, 117,
839
Alumina, see Aluminum oxide
Aluminosilicates, 595
Aluminum:
atomic radius and crystal
structure, 40
bonding energy and melting
temperature, 28
elastic and shear moduli, 193
electrical conductivity, 469, 471
electrical wires, 472–473
for integrated circuit
interconnects, 178–179
Poisson’s ratio, 193
recrystallization temperature,
268
slip systems, 249
superconducting critical
temperature, 752
thermal properties, 709
yield and tensile strengths,
ductility, 205
Aluminum alloys, 532–534
fatigue behavior, 336
plane strain fracture toughness,
300, 814
precipitation hardening, 443–445
properties and applications, 534 - 859860 • Index
Aluminum-copper alloys, phase
diagram, 444
Aluminum-lithium alloys, 533, 534
Aluminum oxide:
electrical conductivity, 496
flexural strength, 205, 812
hardness, 229
index of refraction, 767
modulus of elasticity, 193, 806
plane strain fracture toughness,
300, 814
Poisson’s ratio, 193, 808
sintered microstructure, 602
stress-strain behavior, 213
thermal properties, 709
translucency, 4, 774
as whiskers and fibers, 636
Aluminum oxide-chromium oxide
phase diagram, 375
Ammonia, bonding energy and
melting temperature, 28
Amorphous materials, 38, 87–88,
839
Anelasticity, 196, 839
Angle computation between two
crystallographic directions, 252
Anions, 45, 839
Anisotropy, 82, 839
of elastic modulus, 197, 822
magnetic, 740–741, 743
Annealing, 575, 576–577, 839
ferrous alloys, 576–577
glass, 593
Annealing point, glass, 590, 839
Annealing twins, 147
Anodes, 662, 839
area effect, galvanic corrosion,
681
sacrificial, 690, 850
Antiferromagnetism, 731, 839
temperature dependence, 735
Aramid:
fiber-reinforced polymer-matrix
composites, 639–640
melting and glass transition
temperatures, 838
properties as fiber, 636
repeat unit structure, 639, 836
Argon, bonding energy and
melting temperature, 28
Aromatic hydrocarbons (chain
groups), 101, 450, 451
Arrhenius equation, 411
Artificial aging, 446, 839
Asphaltic concrete, 623
ASTM standards, 187
Atactic configuration, 113, 839
Athermal transformation, 423, 839
Atomic bonding, see Bonding
Atomic mass, 16
Atomic mass unit (amu), 16–17,
839
Atomic models:
Bohr, 17–18, 19, 840
wave-mechanical, 18, 19, 853
Atomic number, 16, 839
Atomic packing factor, 41, 839
Atomic point defects, 128, 130–131
Atomic radii, of selected metals, 40
Atomic structure, 16–24
Atomic vibrations, 147, 149,
706–707, 839
Atomic weight, 16, 839
metal alloys, equations for, 139
Atom percent, 138, 840
Austenite, 381, 840
shape-memory phase
transformations, 439–440
transformations, 414–429
summary, 437–438
Austenitic stainless steels, 522, 523
Austenitizing, 576, 840
Average value, 230
Avogadro’s number, 17
Avrami equation, 412, 447
AX crystal structures, 49–50
A
mXp crystal structures, 50–51
B
Bainite, 417–419, 426, 437, 840
mechanical properties, 432–433
Bakelite, see Phenol-formaldehyde
(Bakelite)
Ball bearings, ceramic, 549
Band gap, 466–467
Band gap energy, 840
selected semiconductors, 474
Bands, see Energy bands
Barcol hardness, 229
Barium titanate:
crystal structure, 51, 508
as dielectric, 507
as ferroelectric, 507–508
as piezoelectric, 509, 550
Base (transistor), 492
Basic refractories, 545
Basic slags, 544
Beachmarks (fatigue), 320
Bend strength, 212. See also
Flexural strength
Beryllia, 545
Beryllium-copper alloys, 531
Beverage containers, 1, 789
corrosion of, 789
diffusion rate of CO2 through,
180–181
stages of production, 568
Bifunctional repeat units, 105, 840
Billiard balls, 516, 555
Bimetallic strips, 720
Binary eutectic alloys, 356–369
Binary isomorphous alloys,
345–355
mechanical properties, 355
microstructure development,
equilibrium cooling, 351–353
microstructure development,
nonequilibrium cooling,
353–355
Biodegradable beverage can, 789
Biomaterials, 11
Block copolymers, 116, 117, 840
Blowing, of glass, 591
Blow molding, plastics, 610
Body-centered cubic structure,
41–42, 840
Burgers vector for, 249
slip systems, 249
twinning in, 255–256
Bohr atomic model, 17–18, 19,
840
Bohr magneton, 727, 840
Boltzmann’s constant, 129, 840
Bonding:
carbon-carbon, 103
cementitious, 546–547
covalent, 28–29, 45, 841
hybrid sp, 22
hydrogen, 31, 32–33, 845
ionic, 27–28, 45, 845
metallic, 30, 847
van der Waals, see van der Waals
bonding
Bonding energy, 26, 840
and melting temperature for
selected materials, 28
Bonding forces, 24–25
Bond rupture, in polymers,
697–698
Bone, as composite, 618
Boron carbide:
hardness, 229
Boron:
boron-doped silicon
semiconductors, 479Index • 861
fiber-reinforced composites, 640,
644
properties as a fiber, 636
Borosilicate glass:
composition, 541
electrical conductivity, 496
viscosity, 591
Borsic fiber-reinforced composites,
644
Bottom-up science, 12
Bragg’s law, 84–85, 840
Branched polymers, 110, 111, 840
Brass, 531, 532, 840
annealing behavior, 267
elastic and shear moduli, 193
electrical conductivity, 469
fatigue behavior, 336
phase diagram, 369, 370
Poisson’s ratio, 193
recrystallization temperature, 268
stress corrosion, 686
stress-strain behavior, 202
thermal properties, 709
yield and tensile strengths,
ductility, 205
Brazing, 573, 840
Breakdown, dielectric, 491, 507
Brinell hardness tests, 224, 225
Brittle fracture, 203, 288, 290,
293–296, 840
ceramics, 304–308
Brittle materials, thermal shock,
717–718
Bronze, 531, 532, 840
Bronze age, 2
Buckminsterfullerene, 59
Burgers vector, 141, 840
for FCC, BCC, and HCP, 249
magnitude computation, 284
Butadiene:
degradation resistance, 696
melting and glass transition
temperatures, 838
repeat unit structure, 118,
835
Butane, 99–100
C
Cadmium sulfide:
color, 772
electrical characteristics, 474
Calcination, 546, 840
Calendering, 649
Capacitance, 498–500, 840
Capacitors, 499–504
Carbon:
vs. graphite, 636, 639
polymorphism, 61
Carbon black, as reinforcement in
rubbers, 552, 554, 621–622
Carbon-carbon composites,
646–647, 840
Carbon diffusion, in steels, 385, 435
Carbon fiber-reinforced
polymer-matrix composites,
638–639, 640
Carbon fibers, 638–639
properties as fiber, 636
Carbon nanotubes, 13, 60
Carburizing, 166, 169, 840
Case-hardened gear, 161
Case hardening, 161, 324–325,
840
Cast alloys, 530
Casting techniques:
metals, 571–573
plastics, 610
slip, 596–597
tape, 602
Cast irons, 383, 518, 523–530, 840
annealing, 577
compositions, mechanical
properties, and applications,
527
graphite formation in, 524
heat treatment effect on
microstructure, 528
phase diagram, 524, 528
Catalysts, 148
Catalytic converters (automobiles),
148
Cathodes, 663, 840
Cathodic protection, 682, 689–691,
840
Cations, 45, 840
Cemented carbide, 621, 622
Cementite, 381–383, 840
decomposition, 524, 528
proeutectoid, 388–389
in white iron, 526, 528
Cementitious bond, 546–547
Cements, 540, 546–547, 840
Ceramic ball bearings, 549
Ceramic-matrix composites,
645–646, 840
Ceramics, 7–8, 840. See also Glass
advanced, 547–550
application-classification scheme,
540
brittle fracture, 304–308
coefficient of thermal expansion
values, 709, 817
color, 772–773
corrosion, 694
costs, 831–832
crystal structures, 45–52
summary, 51
defects, 130–133
defined, 7–8
density computation, 52–53
density values, 803
elastic modulus values, 193, 806
electrical conductivity values for
selected, 496
electrical resistivity values, 826
fabrication techniques
classification, 589
flexural strength values, 205, 812
fractography of, 305–308
fracture toughness values, 300,
814–815
impurities in, 135–136
indices of refraction, 767
as electrical insulators, 496, 507
magnetic, 731–735
mechanical properties of, 211–214
in MEMS, 548
phase diagrams, 373–377
piezoelectric, 12, 550
plastic deformation, 270–272
Poisson’s ratio values, 193, 808
porosity, 213–214, 601–602
porosity, influence on properties,
213–214
silicates, 54–57
specific heat values, 709, 823
as superconductors, 753
thermal conductivity values, 709,
820
thermal properties, 709, 711,
714–715, 717–718
traditional, 547
translucency and opacity, 774
Cercor (glass ceramic), 542
Cermets, 621, 840
Cesium chloride structure, 49
Chain-folded model, 121, 122, 840
Chain-reaction polymerization, see
Addition polymerization
Chain stiffening/stiffness, 109, 450,
451
Charge carriers:
majority vs. minority, 479
temperature dependence,
481–483862 • Index
Charpy impact test, 310–311, 841
Chevron markings, 293
Chips, semiconductor, 495
Chlorine, bonding energy and
melting temperature, 28
Chloroprene, repeat unit structure,
118, 835
Chloroprene rubber:
characteristics and applications,
556
melting and glass transition
temperatures, 838
Cis, 114, 841
Clay, characteristics, 594–595
Clay products, 540, 543
drying and firing, 543, 597–599
fabrication, 594–597
Cleavage (brittle fracture), 293
Clinker, 546
Close-packed ceramic crystal
structures, 79–80
Close-packed metal crystal
structures, 77–78
Coarse pearlite, 417–418, 428, 841
Coatings (polymer), 557
Cobalt:
atomic radius and crystal
structure, 40
Curie temperature, 735
as ferromagnetic material, 729
magnetization curves (single
crystal), 741
Coercivity (coercive force), 738,
841
Cold work, percent, 260
Cold working, 841. See also Strain
hardening
Collector, 492–493
Color, 841
metals, 764–765
nonmetals, 772–773
Colorants, 607, 841
Compacted graphite iron, 518, 526,
529–530
Compliance, creep, 222
Component, 340, 378, 841
Composites:
aramid fiber-reinforced polymer,
639–640
carbon-carbon, 646–647, 840
carbon fiber-reinforced polymer,
638–639
ceramic-matrix, 645–646
classification scheme, 619–620
costs, 833
definition, 9, 618
dispersion-strengthened, 624
elastic behavior:
longitudinal, 628–629
transverse, 631
fiber-reinforced, see
Fiber-reinforced composites
glass fiber-reinforced polymer,
637–638
hybrid, 647, 845
laminar, 619, 635, 651, 846
large-particle, 619, 620–624
metal-matrix, 644–645
particle-reinforced, 620–625
production processes, 648–650
properties, glass-, carbon-,
aramid-fiber reinforced, 640
rule of mixtures expressions, 620,
629, 631, 632, 633, 634, 643
strength:
longitudinal, 632
transverse, 633
stress-strain behavior, 627–628
structural, 650–652
Composition, 841
conversion equations, 138, 160
specification of, 136–137
Compression molding, plastics, 608
Compression tests, 190
Compressive deformation, 189, 211
Computers, semiconductors in,
494–496
Concentration, 136, 841. See also
Composition
Concentration cells, 682
Concentration gradient, 166, 841
Concentration polarization,
673–674, 841
Concentration profile, 165, 841
Concrete, 622–624, 841
electrical conductivity, 496
plane strain fracture toughness,
300, 814
Condensation polymerization, 605,
841
Conducting polymers, 497–498
Conduction:
electronic, 463
ionic, 463, 497
Conduction band, 465, 841
Conductivity, see Electrical
conductivity; Thermal
conductivity
Configuration, molecular, 111–113
Conformation, molecular, 109
Congruent phase transformations,
372–373, 841
Constitutional diagrams, see Phase
diagrams
Continuous casting, 572–573
Continuous cooling transformation
diagrams, 426–429, 841
4340 steel, 429
0.35 wt% C steel, 457
0.76 wt% C steel, 427
for glass-ceramic, 542
Continuous fibers, 626
Conventional hard magnetic
materials, 745
Conversion factors, magnetic units,
726
Cooling rate, of cylindrical rounds,
583
Coordinates, point, 64–66
Coordination numbers, 41, 43,
46–47, 54, 841
Copolymers, 105, 116–117, 841
styrenic block, 562–563
Copper:
atomic radius and crystal
structure, 40
elastic and shear moduli, 193
electrical conductivity, 469
OFHC, 471
Poisson’s ratio, 193
recrystallization, 268, 413
slip systems, 249
thermal properties, 709
yield and tensile strengths,
ductility, 205
Copper alloys, 531–532
properties and applications of,
532
Copper-aluminum phase diagram,
444
Copper-beryllium alloys, 472, 531
phase diagram, 458
Copper-nickel alloys:
ductility vs. composition, 259, 355
electrical conductivity, 470
phase diagram, 345–346
tensile strength vs. composition,
259, 355
yield strength vs. composition,
259
Copper-silver phase diagram, 356,
379
Coring, 355
Corningware (glass ceramic), 542
Corrosion, 841Index • 863
of beverage cans, 789
ceramic materials, 694
electrochemistry of, 662–668
environmental effects, 680
environments, 688–689
forms of, 680–688
galvanic series, 669–670
overview of, 661
passivity, 678–679, 848
rates, 670
prediction of, 671–678
Corrosion fatigue, 325–326, 841
Corrosion inhibitors, 689
Corrosion penetration rate, 670,
841
Corrosion prevention, 689–691
Corundum, 545. See also
Aluminum oxide
crystal structure, 96
Cost of various materials, 829–833
Coulombic force, 27, 841
Covalency, degree of, 29
Covalent bonding, 28–29, 45–46,
98, 841
Crack configurations in ceramics,
306
Crack critical velocity, 306
Crack formation, 290
in ceramics, 306
fatigue and, 320
glass, 593
Crack propagation, 290. See also
Fracture mechanics
in brittle fracture, 293
in ceramics, 304–308
in ductile fracture, 290–291
fatigue and, 320–322
Cracks:
stable vs. unstable, 290
Crack surface displacement modes,
299, 300
Crazing, 309
Creep, 326–331, 841
ceramics, 331
influence of temperature and
stress on, 328–329
mechanisms, 329
in polymers, 221–222, 331
stages of, 326–327
steady-state rate, 327
viscoelastic, 221–222
Creep compliance, 222
Creep modulus, 222
Creep rupture tests, 327
data extrapolation, 329–330
Crevice corrosion, 682–683, 841
Cristobalite, 54, 377
Critical cooling rate:
ferrous alloys, 427–429
glass-ceramics, 542
Critical fiber length, 625–626
Critical resolved shear stress, 250,
841
as related to dislocation density,
285
Critical stress (fracture), 297
Critical temperature,
superconductivity, 750, 752
Critical velocity (crack), 306, 308
Crosslinking, 110–111, 841
elastomers, 278–279
influence on viscoelastic
behavior, 221
thermosetting polymers, 116
Crystalline materials, 38, 80, 841
defects, 128–149
single crystals, 80–81, 850
Crystallinity, polymers, 117–121,
841
influence on mechanical
properties, 276
Crystallites, 121, 841
Crystallization, polymers, 447–448
Crystallographic directions, 66–70
easy and hard magnetization, 741
families, 68
Crystallographic planes, 70–75
atomic arrangements, 73–74
close-packed, ceramics, 79–80
close-packed, metals, 77–78
diffraction by, 83–85
families, 74
Crystallographic point coordinates,
64–66
Crystal structures, 38–44, 842.
See also Body-centered cubic
structure; Close-packed crystal
structures; Face-centered
cubic structure; Hexagonal
close-packed structure
ceramics, 45–52
close-packed, ceramics, 79–80
close-packed, metals, 77–78
determination by x-ray
diffraction, 83–87
selected metals, 40
types, ceramics, 45–52, 79–80
types, metals, 40–43, 77–78
Crystallization (ceramics), 541, 594,
841
Crystal systems, 61–62, 842
Cubic crystal system, 61, 62
Cubic ferrites, 731–735
Cunife, 745, 746
Cup-and-cone fracture, 291
Curie temperature, 735, 842
ferroelectric, 507
ferromagnetic, 708
Curing, plastics, 608
Current density, 462
Cyclic stresses, 315–316
D
Damping capacity, steel vs. cast
iron, 525, 528
Data scatter, 229–230
Debye temperature, 707, 708
Decarburization, 166
Defects, see also Dislocations
atomic vibrations and, 147, 149
dependence of properties on, 127
in ceramics, 130–133, 135
interfacial, 144–147
point, 128–133, 848
in polymers, 136, 137
surface, 148
volume, 147
Defect structure, 130, 842
Deformation:
elastic, see Elastic deformation
elastomers, 278–279
plastic, see Plastic deformation
Deformation mechanism maps
(creep), 329
Deformation mechanisms
(semicrystalline polymers),
elastic deformation, 272–273
plastic deformations, 274, 275
Degradation of polymers, 695–699,
842
Degree of polymerization, 107, 842
Degrees of freedom, 378
Delayed fracture, 304
Density:
computation for ceramics, 52–53
computation for metal alloys,
139
computation for metals, 44–45
computation for polymers, 120
of dislocations, 246
linear atomic, 75–76
planar atomic, 76
polymers (values for), 803–804
ranges for material types (bar
chart), 6864 • Index
Density (continued)
relation to percent crystallinity
for polymers, 119
values for various materials,
801–804
Design, component, 791
Design examples:
cold work and recrystallization,
268–269
conductivity of a p-type
semiconductor, 486–487
cubic mixed-ferrite magnet,
734–735
creep rupture lifetime for an
S-590 steel, 330–331
nonsteady-state diffusion,
176–177
spherical pressure vessel, failure
of, 301–304
steel shaft, alloy/heat treatment
of, 586–587
tensile-testing apparatus, 232–233
tubular composite shaft, 641–644
Design factor, 232
Design stress, 232, 842
Dezincification, of brass, 685
Diamagnetism, 727–728, 842
Diamond, 58, 550–551
as abrasive, 545
bonding energy and melting
temperature, 28
cost, 831
films, 550–551
hardness, 229
thermal conductivity, 820
Diamond cubic structure, 58
Die casting, 572
Dielectric breakdown, 491, 507
Dielectric constant, 500, 842
frequency dependence, 505–506
relationship to refractive index,
766
selected ceramics and polymers,
500
Dielectric displacement, 501, 842
Dielectric loss, 506
Dielectric materials, 498, 507, 842
Dielectric strength, 507, 842
selected ceramics and polymers,
500
Diffraction (x-ray), 83–84, 842
Diffraction angle, 86
Diffractometers, 85
Diffusion, 162–163, 842
grain growth and, 269
in ionic materials, 177
in integrated circuit
interconnects, 178–179
in Si of Cu, Au, Ag, and Al, 178
interstitial, 164, 845
mechanisms, 163–164
and microstructure development,
351–355, 365–366
nonsteady-state, 167–171, 847
in polymers, 179–181
short-circuit, 177
steady-state, 165–167, 851
vacancy, 164, 177, 853
Diffusion coefficient, 166, 842
relation to ionic mobility, 497
temperature dependence,
172–177
values for various metal systems,
171
Diffusion couples, 162
Diffusion flux, 165, 842
for polymers, 179
Digitization of information/signals,
748–749, 783
Dimethyl ether, 101
Dimethylsiloxane, 118, 554–555,
556, 835. See also Silicones;
Silicone rubber
melting and glass transition
temperatures, 838
Diode, 490, 842
Dipole moment, 500
Dipoles:
electric, 31, 842
induced, 31
magnetic, 723–724
permanent, 32
Directional solidification, 331
Directions, see Crystallographic
directions
Discontinuous fibers, 626
Dislocation density, 246, 284, 285,
842
Dislocation etch pits, 242
Dislocation line, 141, 142, 143,
842
Dislocation motion, 244–245
caterpillar locomotion analogy,
245–246
in ceramics, 271
at grain boundaries, 257–258
influence on strength, 257
recovery and, 264
Dislocations, 140–144, 842
in ceramics, 144, 246, 271
characteristics of, 246–248
interactions, 247
multiplication, 248
at phase boundaries, 430, 435
pile-ups, 258
plastic deformation and, 199,
243–255, 256
in polymers, 137, 144
strain fields, 246–247
Dispersed phase, 619, 842
definition, 619
geometry, 619
Dispersion (optical), 759, 765
Dispersion-strengthened
composites, 624, 842
Disposal of materials, 793–794
Domain growth, 737–738
iron single crystal, 722
Domains, 730, 736–737, 742,
842
Domain walls, 736–737
Donors, 477, 842
Doping, 480, 483–484, 842
Double bonds, 98–99
Drain casting, 596
Drawing:
glass, 592
influence on polymer properties,
276–277
metals, 571, 842
polymer fibers, 610–611, 842
Drift velocity, electron, 468
Driving force, 166, 842
electrochemical reactions, 665
grain growth, 269
recrystallization, 264
sintering, 601
steady-state diffusion, 166
Dry corrosion, 691
Drying, clay products, 597–598
Ductile fracture, 203–204, 290–292,
842
Ductile iron, 525, 526, 842
compositions, mechanical
properties, and applications,
527
Ductile-to-brittle transition,
311–314, 842
polymers, 308
and temper embrittlement, 437
Ductility, 203–204, 842
fine and coarse pearlite, 432
precipitation hardened aluminum
alloy, 445
selected materials, 205, 809–813Index • 865
spheroidite, 432
tempered martensite, 436
Durometer hardness, 226, 229
E
Economics, materials selection:
considerations in materials
engineering, 790–791
tubular composite shaft, 641–644
Eddy currents, 742
Edge dislocations, 140, 244–245,
- See also Dislocations
interactions, 246–247
in polymers, 137
E-glass, 636, 637–638
Elastic deformation, 192–199, 843
Elastic modulus, see Modulus of
elasticity
Elastic (strain) recovery, 210, 843
Elastomers, 215, 278–281, 552–557,
610, 843
in composites, 621
deformation, 278–279
thermoplastic, 561–563
trade names, properties, and
applications, 556
Electrical conduction:
in insulators and semiconductors,
466–467
in metals, 466
Electrical conductivity, 462, 468,
469, 841
ranges for material types (bar
chart), 8
selected ceramics and polymers,
496
selected metals, 469
selected semiconductors, 474
temperature variation (Ge), 513
values for electrical wires, 473
Electrical resistivity, 461–462, 850.
See also Electrical conductivity
metals
influence of impurities, 470
influence of plastic deformation,
470, 471
influence of temperature,
469–470
values for various materials,
824–827
Electrical wires, aluminum and
copper, 472–473
Electric dipole moment, 501
Electric dipoles, see Dipoles
Electric field, 462, 468, 843
Electrochemical cells, 664–665
Electrochemical reactions, 662–670
Electrodeposition, 664–665
Electrode potentials, 664–665
values of, 666
Electroluminescence, 776, 843
Electrolytes, 665, 843
Electromagnetic radiation, 760–762
interactions with atoms/electrons,
763–764
Electromagnetic spectrum,
760–761
Electron band structure, see
Energy bands
Electron cloud, 30
Electron configurations, 21–23, 843
elements, 22
periodic table and, 23–24
stable, 21
Electronegativity, 24, 29, 843
influence on solid solubility, 134
values for the elements, 24
Electroneutrality, 130, 843
Electron gas, 466
Electronic conduction, 463, 497
Electronic polarization, 504, 550,
763, 768, 848
Electron microscopy, 150–153
Electron mobility, 468
influence of dopant content on,
483–484
influence of temperature on,
484–485
selected semiconductors, 474
Electron orbitals, 17
Electron probability distribution,
18, 19
Electrons, 16
conduction process, 476, 492–493
role, diffusion in ionic materials,
177, 179
energy bands, see Energy bands
energy levels, 18–21
free, see Free electrons
scattering, 468, 707
in semiconductors, 474–481
temperature variation of
concentration, 481–483
spin, 19, 727
valence, 21
Electron states, 843
Electron transitions, 763–764
metals, 764–765
nonmetals, 765–767
Electron volt, 28, 843
Electropositivity, 24, 843
Electrorheological fluids, 12
Elongation, percent, 203
selected materials, 205, 809–813
selected metals, 205
selected polymers, 205
Embrittlement:
hydrogen, 687–688
temper, 437
Embryo, phase particle, 403–405
Emf series, 665–666, 843
Emitter, 492
Endurance limit, 317. See also
Fatigue limit
Energy:
activation, see Activation energy
bonding, 26–28, 840
current concerns about, 13,
793–794
free, 342, 343, 402–405, 844
grain boundary, 145
photon, 762
surface, 144
vacancy formation, 129
Energy band gap, see Band gap
Energy bands, 463–465
structures for metals, insulators,
and semiconductors, 464–465
Energy levels (states), 17–20,
463–464
Energy and materials, 793
Energy product, magnetic, 744–745
Engineering stress/strain, 189–190,
851
Entropy, 279, 342, 402
Environmental considerations and
materials, 792–797
Epoxies:
degradation resistance, 696
polymer-matrix composites,
640–641
repeat unit structure, 834
trade names, characteristics, and
applications, 554
Equilibrium:
definition of, 342
phase, 342–343, 843
Equilibrium diagrams, see Phase
diagrams
Erosion-corrosion, 685–686, 843
Error bars, 230–231
Error function, Gaussian, 168
Etching, 150, 151
Etch pits, 242
Ethane, 99866 • Index
Ethers, 101
Ethylene, 99
polymerization, 101–102
Ethylene glycol (structure), 605
Euro coins, alloys used for, 539
Eutectic isotherm, 357
Eutectic phase, 366, 843
Eutectic reactions, 357, 364, 843
iron-iron carbide system, 381, 383
Eutectic structure, 366, 843
Eutectic systems:
binary, 356–369
microstructure development,
361–369
Eutectoid, shift of position,
391–392
Eutectoid ferrite, 387
Eutectoid reactions, 371, 843
iron-iron carbide system, 383
kinetics, 414–416
Eutectoid steel, microstructure
changes/development,
384–386
Exchange current density, 672
Excited states, 764, 843
Exhaustion, in extrinsic
semiconductors, 482
Expansion, thermal, see Thermal
expansion
Extrinsic semiconductors, 477–481,
843
electron concentration vs.
temperature, 482
exhaustion, 482
saturation, 482
Extrusion, 843
clay products, 596
metals, 571
polymers, 609–610
F
Fabrication:
ceramics, 589–591
clay products, 594–599
fiber-reinforced composites,
648–650
metals, 569–574
Face-centered cubic structure,
40–41, 843
anion stacking (ceramics), 79–80
Burgers vector for, 249
close packed planes (metals),
77–79
slip systems, 248
Factor of safety, 232, 302
Failure, mechanical, see Creep;
Fatigue; Fracture
Faraday constant, 667
Fatigue, 314–326, 843
corrosion, 325–326
crack initiation and propagation,
320–322
cyclic stresses, 315–317
environmental effects, 325–326
low- and high-cycle, 319
polymers, 319–320
probability curves, 319
thermal, 325
Fatigue life, 318, 843
factors that affect, 322–325
Fatigue limit, 317, 318, 843
Fatigue strength, 317, 318, 843
Fatigue testing, 317
S-N curves, 317–319, 320, 336
Feldspar, 595
Fermi energy, 465, 480, 708, 843
Ferrimagnetism, 731–735, 843
temperature dependence,
735–736
Ferrite (α), 380–382, 843
eutectoid/proeutectoid, 339,
387–388, 849
from decomposition of cementite,
524
Ferrites (magnetic ceramics),
731–733, 843
Curie temperature, 735–736
as magnetic storage, 748
Ferritic stainless steels, 522, 523
Ferroelectricity, 507–508, 843
Ferroelectric materials, 507–508
Ferromagnetic domain walls, 147
Ferromagnetism, 729–730, 844
temperature dependence,
735–736
Ferrous alloys, 844. See also Cast
irons; Iron; Steels
annealing, 575–577
classification, 383, 518
continuous cooling
transformation diagrams,
426–429
costs, 829–830
hypereutectoid, 388–391, 845
hypoeutectoid, 386–388, 845
isothermal transformation
diagrams, 414–426
microstructures, 384–391
mechanical properties of,
430–434, 809–810
Fiber efficiency parameter, 634
Fiberglass, 541
Fiberglass-reinforced composites,
637–638
Fiber-reinforced composites,
625–650, 844
continuous and aligned, 627–633
discontinuous and aligned,
633–634
discontinuous and randomly
oriented, 634–635
fiber length effect, 625–626
fiber orientation/concentration
effect, 626–635
fiber phase, 635–637
longitudinal loading, 627–631, 632
matrix phase, 637
processing, 648–650
reinforcement efficiency, 635
transverse loading, 631, 633–635
Fibers, 557, 844
coefficient of thermal expansion
values, 818
in composites, 619
continuous vs. discontinuous,
625–626
fiber phase, 635–637
length effect, 625–626
orientation and concentration,
626–635
costs, 833
density values, 804
elastic modulus values, 636, 807
electrical resistivity values, 827
optical, 781–785
polymer, 557
properties of selected, 636
specific heat values, 824
spinning of, 610–611
tensile strength values, 636, 813
thermal conductivity values, 821
Fick’s first law, 166, 713, 844
for polymers, 179
Fick’s second law, 167, 720, 844
Fictive temperature, 590
Filament winding, 650
Fillers, 606, 844
Films:
diamond, 550–551
polymer, 558–559
shrink-wrap (polymer), 278
Fine pearlite, 417–418, 430, 432, 844
Fireclay refractories, 544
Firing, 543, 598–599, 844
Flame retardants, 607, 844Index • 867
Flexural strength, 211–212, 844
influence of porosity on, ceramics,
213–214
values for selected ceramics, 205,
812
Fluorescence, 775, 844
Fluorite structure, 50
Fluorocarbons, 103
trade names, characteristics, and
applications, 553, 556
Flux (clay products), 595, 598
Foams, 559, 844
Forces:
bonding, 24–26
coulombic, 27, 841
Forging, 570, 571, 844
Formaldehyde, 101
Forming operations (metals),
569–571
Forsterite, 55
Forward bias, 490, 492, 844
Fractographic investigations:
ceramics, 305–308
metals, 291–293
Fractographs:
cup-and-cone fracture surfaces,
291
fatigue striations, 321
glass rod, 307
intergranular fracture, 296
transgranular fracture, 295
Fracture, see also Brittle fracture;
Ductile fracture; Impact
fracture testing
delayed, 304
fundamentals of, 289–290
polymers, 308–309
types, 203–204, 290–293
Fracture mechanics, 293, 844
applied to ceramics, 304
polymers, 308–309
use in design, 300–304
Fracture profiles, 290
Fracture strength, 201. See also
Flexural strength
ceramics, 211–212
distribution of, 305
influence of porosity, 213–214
influence of specimen size, 305,
635–636
Fracture surface, ceramics, 307
Fracture toughness, 206, 298–299,
844
ceramic-matrix composites,
645–646
ranges for material types (bar
chart), 7
values for selected materials, 300,
814–815
Free electrons, 466, 844
contributions to heat capacity,
708
role in heat conduction, 713
Free energy, 342, 343, 402–405, 844
activation, 404, 409
volume, 403
Freeze-out region, 482–483
Frenkel defects, 130, 844
equilibrium number, 132
Full annealing, 428, 576–577,
844
Fullerenes, 58–59
Functionality (polymers), 105
Furnace heating elements, 472
Fused silica, 89
characteristics, 541, 591
dielectric properties, 500
electrical conductivity, 496
flexural strength, 205
index of refraction, 767
modulus of elasticity, 193
thermal properties, 709
G
Gadolinium, 729, 733
Gallium arsenide:
cost, 831
electrical characteristics, 474, 477
for lasers, 782
for light-emitting diodes, 776, 788
Gallium phosphide:
electrical characteristics, 474
for light-emitting diodes, 788
Galvanic corrosion, 680–682, 844
Galvanic couples, 664
Galvanic series, 669–670, 844
Galvanized steel, 540, 688
Garnets, 733
Garnet single crystal, 81
Gas constant, 129, 844
Gating system, 572
Gauge length, 188
Gaussian error function, 168
Gecko lizard, 15
Geometrical isomerism, 113–115
Germanium:
crystal structure, 58
electrical characteristics, 474, 481,
513
Gibbs phase rule, 378–380, 844
Gilding metal, 531
Glass:
as amorphous material, 89
annealing, 577, 593, 839
blowing, 591–592
classification, 540, 541
color, 772–773
commercial; compositions and
characteristics, 541
corrosion resistance, 694–695
cost, 832
dielectric properties, 500
electrical conductivity, 496
flexural strength, 193, 812
forming techniques, 591–593
fracture surface
(photomicrograph), 307
hardness, 229
heat treatment, 593–594
melting point, 590
modulus of elasticity, 193, 806
optical flint, 541
plane strain fracture toughness,
300, 814
refractive index, 767
sheet forming (float process),
592–593
soda-lime, composition, 541
softening point, 590
strain point, 590
stress-strain behavior, 213
structure, 89
surface crack propagation, 304
tempering, 593, 615
thermal properties, 709
viscous properties, 590–591
working point, 590, 853
Glass-ceramics, 541–542, 844
composition (Pyroceram), 541
continuous cooling
transformation diagram,
542
fabricating and heat treating,
594
flexural strength, 205, 812
modulus of elasticity, 193, 806
optical transparency, conditions
for, 774
properties and applications, 542
Glass fibers, 638
fiberglass-reinforced composites,
637–638, 640
forming, 593
properties as fiber, 636
Glass transition, polymers, 448868 • Index
Glass transition temperature,
449–450, 590, 844
factors that affect, polymers,
450
values for selected polymers,
450, 838
Gold, 538
atomic radius and crystal
structure, 40
electrical conductivity, 469
slip systems, 249
thermal properties, 709
Gold-tin phase diagram, 397
Graft copolymers, 116, 117, 844
Grain boundaries, 82, 145, 844
Grain boundary energy, 145
Grain growth, 269–270, 844
Grains, 844
definition, 80
distortion during plastic
deformation, 254–255
Grain size, 844
dependence on time, 270
determination of, 155
mechanical properties and, 270
reduction, and strengthening of
metals, 257–258
refinement by annealing, 576
Grain size number (ASTM),
155
Graphite, 58
in cast irons, 524
compared to carbon, 636, 639
cost, 832
from decomposition of cementite,
524
electrical conductivity, 496
properties/applications, 551
properties as whisker, 636
as a refractory, 545
structure of, 59
Gray cast iron, 524–525, 844
compositions, mechanical
properties, and applications,
527
Green ceramic bodies, 597,
844
Green design, 794
Ground state, 21, 764, 844
Growth, phase particle, 402,
410–412, 844
rate, 411
temperature dependence of rate,
411
Gutta percha, 114
H
Hackle region, 307, 308
Half-cells, standard, 665–666
Half-reactions, 663
Hall coefficient, 488
Hall effect, 488–489, 844
Hall-Petch equation, 258
Hall voltage, 488
Halogens, 23
Hardenability, 578–581, 845
Hardenability band, 581, 582
Hardenability curves, 579–581
Hard magnetic materials, 744–747,
845
properties, 746
Hardness, 845
bainite, pearlite vs.
transformation temperature,
433
ceramics, 228, 229
comparison of scales, 227
conversion diagram, 227
correlation with tensile strength,
228
fine and coarse pearlite,
spheroidite, 432
pearlite, martensite, tempered
martensite, 433
polymers, 228–229
tempered martensite, 434, 436
Hardness tests, 222–229
summary of tests, 224
Hard sphere model, 39
Head-to-head configuration, 112
Head-to-tail configuration, 112
Heat affected zone, 573, 574
Heat capacity, 706–708, 845
temperature dependence,
707–708
vibrational contribution, 706–707
Heat flux, 711
Heat of fusion, latent, 405
Heat transfer:
mechanism, 706–707, 713
nonsteady-state, 720
Heat treatable, definition of, 531
Heat treatments, 161. See also
Annealing; Phase
transformations
dislocation reduction, 246
glass, 593–594
hydrogen embrittlement, 688
intergranular corrosion and, 685
polymer morphology, 274
polymer properties, 277
for precipitation hardening,
441–443
recovery, recrystallization, and
grain growth during, 263–270
steel, 577–588
Hertz, 761
Heterogeneous nucleation, 402,
408–410
Hexagonal close-packed structure,
42–43, 485
anion stacking (ceramics), 79
Burgers vector for, 249
close-packed planes (metals),
77–78
slip systems, 249
twinning in, 256
Hexagonal crystal system, 61, 62
direction indices, 68–70
planar indices, 74–75
Hexagonal ferrites, 733
Hexane, 99
High carbon steels, 521
High-cycle fatigue, 319
High polymers, 108, 845
High-strength, low-alloy (HSLA)
steels, 518–519, 845
High-temperature
superconductors, 753
Holes, 466, 475, 845
role, diffusion in ionic materials,
177
mobility:
influence of dopant
concentration on, 483
influence of temperature on,
484–485
values for selected
semiconductors, 474
temperature dependence of
concentration (Si, Ge), 481
Homogeneous nucleation, 402–408
Homopolymers, 105, 845
Honeycomb structure, 652
Hooke’s law, 192, 218
Hot pressing, 601
Hot working, 265, 570, 845. See also
Heat treatments
HSLA (high-strength, low-alloy)
steels, 518–519, 845
Hybrid composites, 647, 845
Hydration, of cement, 546–547
Hydrocarbons, 98–100
Hydrogen:
diffusive purification, 166, 183
reduction, 671Index • 869
Hydrogen bonding, 28, 31, 32, 845
water expansion upon freezing, 33
Hydrogen chloride, 32, 36
Hydrogen electrode, 665–666
Hydrogen embrittlement, 687–688,
845
Hydrogen fluoride, 32, 36
Hydrogen induced cracking, 687
Hydrogen stress cracking, 687
Hydroplastic forming, 596, 845
Hydroplasticity, 594
Hydrostatic powder pressing, 600
Hypereutectoid alloys, 388–390,
845
Hypoeutectoid alloys, 386–388,
845
Hysteresis, 738
Hysteresis, ferromagnetic, 845
soft and hard magnetic materials,
741–742, 744–745
I
Ice, 33, 344, 398
Impact energy, 310, 845
fine pearlite, 431
temperature dependence:
high-strength materials, 313
low-strength FCC and HCP
metals, 313
low-strength steels, 312, 313
Impact fracture testing, 310–314
Impact strength, polymers, 314
Imperfections. See Defects;
Dislocations
Impurities:
in ceramics, 135
diffusion, 163
electrical resistivity, 470–471
in metals, 133–135
thermal conductivity, 714
Incongruent phase transformation,
372
Index of refraction, 765–766,
845
selected materials, 767
Indices, Miller, 71–73, 847
Indium antimonide, electrical
characteristics, 474
Induced dipoles, 31–32
Inert gases, 21, 23
Inhibitors, 689, 845
Initial permeability, 737
Injection molding, 608–609
Insulators (electrical), 845. See also
Dielectric materials
ceramics and polymers as, 496,
507
color, 772
defined, 463
electron band structure, 465,
466–467
translucency and opacity, 774–775
Integrated circuits, 494–495, 845
scanning electron micrograph,
460, 495
Interatomic bonding, 27–31
Interatomic separation, 25
Interconnects, integrated circuits,
178
Interdiffusion, 163, 845
Interfacial defects, 144–147
Interfacial energies, 147
for heterogeneous nucleation,
409
Intergranular corrosion, 684, 845
Intergranular fracture, 293, 296,
845
Intermediate solid solutions, 369,
373, 845
Intermetallic compounds, 369, 444,
845
Interplanar spacing, cubic crystals,
85
Interstitial diffusion, 164, 845
Interstitial impurity defects, 134
Interstitials:
in ceramics, 135
in polymers, 136
self-, 129, 850
Interstitial solid solutions, 134, 845
Intrinsic carrier concentration, 475
temperature dependence for Si
and Ge, 481
Intrinsic conductivity, 475
Intrinsic semiconductors, 474–477,
845
Invar, Material of Importance, 712
thermal properties, 709
Invariant point, 345, 357, 845
Inverse lever rule, 348. See also
Lever rule
Inverse spinel structure, 732
Ion cores, 30
Ionic bonding, 27–28, 845
in ceramics, 45
Ionic character (percent), 29, 45
Ionic conduction, 179, 463, 497
Ionic polarization, 504, 505, 849
Ionic radii, 46, 48
Iridium, 538
Iron, see also Ferrous alloys; Steels
atomic radius and crystal
structure, 40
bonding energy and melting
temperature, 28
Curie temperature, 735
electrical conductivity, 469
ferrite (α), 380, 382, 387, 843
as ferromagnetic material, 729
magnetic properties, 744
magnetization curves (single
crystal), 740
polymorphism, 61
recrystallization temperature,
268
rolling texture, 743
slip systems, 249
stress-strain behavior (at three
temperatures), 206
thermal properties, 709
yield and tensile strengths,
ductility, 205
Iron age, 2
Iron-carbon alloys, see Ferrous
alloys
Iron-iron carbide alloys, 380–383
Iron-silicon alloys, magnetic
properties, 744
Material of Importance (use in
transformer cores), 743
Isobutane, 100
Isobutylene, 118
Isomerism, 99, 845
geometrical, 113–114, 115
stereoisomerism, 112–113, 115
Isomorphous systems, 345, 846
binary, see Binary isomorphous
alloys
Isoprene, 114
Isostatic powder pressing, 600
Isostrain, in fiber-reinforced
composites, 628
Isostress, in fiber-reinforced
composites, 631
Isotactic configuration, 112, 115,
846
Isothermal, 846
Isothermal transformation
diagrams, 414–426, 846
4340 alloy steel, 424
0.76 wt% C steel, 423
1.13 wt% C steel, 456
Isotopes, 16, 846
Isotropic materials, 82, 635, 846
Izod impact test, 310–311, 846870 • Index
J
Jominy end-quench test, 578–579,
846
Junction transistors, 492–493, 846
K
Kaolinite clay, 56, 595
Kevlar, see Aramid
Kinetics, 412–413, 846
crystallization of polymers, 447
oxidation, 693–694
phase transformations, 412–413
Knoop hardness, 224, 226
Kovar:
as low-expansion alloy, 712
thermal properties, 709
L
Ladder polymer, 698
Lamellae, 121
Laminar composites, 651, 846
Large-particle composites,
620–624, 846
Larson-Miller parameter, 330
Lasers, 778–781, 846
semiconductor, 779–780, 783
types, characteristics, and
applications, 782
Laser beam welding, 574
Latent heat of fusion, 405
Latex, 557
Lattice parameters, 61, 62, 846
Lattices, 39, 846
Lattice strains, 246–247, 259–260,
446, 846
Lattice waves, 706–707
Laue photograph, 37, 86
Layered silicates, 55–57
Lay-up, in prepreg processing, 649
Lead, 538
atomic radius and crystal
structure, 40
diffraction pattern, 87
recrystallization temperature, 268
superconducting critical
temperature, 752
Lead-free solders, 362
Lead-tin phase diagram, 358,
361–369
Lead titanate, 550
Lead zirconate, 509
Lead-zirconate-titanate, 508
Leak-before-break design, 302
Leathery region, polymers, 220
LEDs, see Light-emitting diodes
Lever rule, 348–350, 846
Life cycle analysis/assessment, 794
Light:
absorption, 768–771
reflection, 767
refraction, 765–766
scattering, 774
transmission, 771–772
Light-emitting diodes, 846
organic, 777
polymer, 777
semiconductor, 776
Lime, 547
Linear atomic density, 75–76
Linear coefficient of thermal
expansion, 325, 708–711, 716,
718, 846
values for selected materials, 709,
815–818
Linear defects, 140–144
Linear polymers, 110, 111, 846
Liquid crystal polymers, 560–561,
846
Liquidus line, 345, 346, 357, 846
Liquidus temperatures, Cu-Au
system, 395
Lodestone (magnetite), 723, 731
Longitudinal direction, 627, 846
Longitudinal loading, composites,
627–629, 632
Lost-foam casting, 570, 572
Lost-wax casting, 572
Low-angle grain boundaries, see
Small-angle grain boundaries
Low-carbon steels, 518–519
Low-cycle fatigue, 319
Lower critical temperature
(ferrous alloys), 576, 846
Lower yield point, 199, 200
Low-expansion alloys, 712
Luminescence, 775, 846
M
Macromolecules, 100, 846
Magnesia, see Magnesium oxide
Magnesium:
diffraction pattern, 37
elastic and shear moduli, 193
Poisson’s ratio, 193
slip systems, 249
Magnesium alloys, 535, 536
Magnesium fluoride, optical
properties, 767
Magnesium-lead phase diagram,
371
Magnesium oxide:
bonding energy and melting
temperature, 28
flexural strength, 205
index of refraction, 767
modulus of elasticity, 193
thermal properties, 709
Magnesium oxide-aluminum oxide
phase diagram, 375
Magnetic anisotropy, 740–741
Magnetic ceramics, 731–735
Magnetic dipoles, 723–724
Magnetic domains, see Domains
Magnetic energy product, 744–745
Magnetic field strength, 724,
725–726, 846
Magnetic field vectors, 724–726
Magnetic flux density, 724, 726, 846
critical values for
superconductors, 752
Magnetic hysteresis, 736–740
factors that affect, 740
soft and hard magnetic materials,
741–747
Magnetic induction, see Magnetic
flux density
Magnetic materials:
hard, 744–747
low thermal expansion
characteristics, 712
neodymium-iron-boron alloys,
746–747
samarium-cobalt alloys, 746
soft, 741–744
Magnetic moments, 726–727
cations, 732
Magnetic permeability, 725, 726,
761, 766
Magnetic storage, 747–750
Magnetic susceptibility, 726, 846
selected diamagnetic and
paramagnetic materials, 729
various units for, 726
Magnetic texture, 82
Magnetic units, conversion factors,
726
Magnetism:
basic concepts, 723–727
electron spin and, 727
Magnetite (lodestone), 723, 731
Magnetization, 725–726, 846
easy and hard directions, 740–741
saturation, 730, 734, 846
Magnetocrystalline anisotropy,
740–741Index • 871
Magnetostrictive materials, 12
Magnetorheological fluids, 12
Majority charge carriers, 479
Malleability, see Ductility
Malleable cast iron, 526, 527, 529,
846
compositions, mechanical
properties, and applications,
527
Manganese oxide, as
antiferromagnetic material,
731
Manufacturing techniques,
economics, 791
Martensite, 421–423, 427–428, 438,
846
alloying to favor formation of,
427–428
crystal structure, 422
hardness, 433–434
hardness vs. carbon content, 433
shape-memory phase
transformations, 439–440
tempering of, 434–437
Martensitic stainless steels, 522,
523
Materials:
advanced, 10–13
by design, 12
classification of, 5–10
costs, 642, 829–833
current and future needs, 13
disposal of, 793–794
economic considerations, 790–791
engineered, 792
of the future, 11–13
historical development of, 2
nanoengineered, 12–13
nonrenewable sources of, 13, 793
smart, 11–12
total cycle, 792–793
Materials engineering, 3–5,
187–188
Materials of Importance:
aluminum electrical wires,
472–473
aluminum for integrated circuit
interconnects, 178–179
carbon nanotubes, 60
carbonated beverage containers,
11
catalysts (and surface defects),
148
Invar and other low-expansion
alloys, 712
an iron-silicon alloy that is used
in transformer cores, 743
lead-free solders, 362
light-emitting diodes, 776–777
metal alloys used for euro coins,
539
nanocomposites in tennis balls,
653–654
phenolic billiard balls, 555
shape-memory alloys, 439–441
shrink-wrap polymer films, 278
tin (its allotropic transformation),
63
water (its volume expansion upon
freezing), 33
Materials science, 3–5
Matrix phase, 847
definition, 619
fiber-reinforced composites, 637
Matthiessen’s rule, 469, 847
Mean stress (fatigue), 315–316, 323
Mechanical properties, see also
specific mechanical properties
grain size and, 270
variability, 229–231
Mechanical twins, 146–147,
255–256. See also Twinning
Mechanics of materials, 192
Medium carbon steels, 520–521
Meissner effect, 751, 752
Melamine-formaldehyde, repeat
unit structure, 834
Melting (polymers), 448
Melting point (temperature), glass,
590, 847
and bonding energy for selected
materials, 28
ceramics, 590
factors that affect (polymers),
450–451
glasses, 847
polymers, 450–451, 838
Melt spinning, 610–611
Mercury:
bonding energy and melting
temperature, 28
superconducting critical
temperature, 752
Mer unit, 100
Metal alloys, see Alloys
Metallic bonding, 30, 847
Metallic glasses, 468
Metallographic examination, 150
Metal-matrix composites, 644–645,
847
Metals, see also Alloys; Crystalline
materials
corrosion, see Corrosion
costs, 829–831
crystal structures, see Crystal
structures
defined, 5–6, 847
density values, 801–803
elastic modulus values, 193,
804–806
as electrical conductors, 463
electrical resistivity values,
824–826
electron band structure, 465
fabrication, 569–577
fracture toughness for selected,
300, 814
linear coefficient of thermal
expansion values, 709,
815–816
optical properties, 764–765
oxidation, 691–694
Poisson’s ratio for selected, 193,
808
shear moduli, 193
specific heat values, 709, 822–823
strengthening, see Strengthening
of metals
thermal conductivity values, 709,
819–820
Metastability, 847
of microstructures, 413–414
Metastable states, 343
Methane, 28–29, 99
Methyl alcohol, 101
Methyl group, 103
Mica, 57
dielectric constant and dielectric
strength, 500
Microconstituents, see also specific
microconstituent phases:
definition, 366, 847
in eutectic alloys, 366–369
in steel alloys, 384–391
Microcracks, 293–297
in ceramics, 304–305
Microelectromechanical systems
(MEMS), 12, 547–548, 847
Microelectronics, 494–496
Microindentation hardness tests,
226
Micron, 149
Microscopic techniques, useful
resolution ranges, 154
Microscopy, 149–154, 847872 • Index
Microstructure, 149, 847
austenite, 382
bainite, 419
bonded ceramic abrasive, 546
brass during recrystallization and
grain growth, 265–266
carbon-black-reinforced rubber,
622
carbon nanotube, 60
cast irons, 525–526, 528
cemented carbide, 622
coarse and fine pearlite, 418
compacted graphite iron, 526
craze in poly(phenylene oxide),
310
development in eutectic alloys,
361–369
development in iron-carbon
alloys, 384–391
development in isomorphous
alloys:
equilibrium cooling, 351–353
nonequilibrium cooling,
353–355
eutectic (lead-tin), 365
ferrite (α), 382
glass fracture surface, 307
gray cast iron, 525
hypereutectoid steel alloy, 389
hypoeutectoid steel alloy, 339, 387
influence of cooling rate, 580
integrated circuit, 460, 495
magnetic storage disk, 748, 749
martensite, 422
metastable, 343
microscopic examination,
149–154
pearlite, 385, 418
pearlite partially transformed to
spheroidite, 421
polycrystalline metal before and
after deformation, 255
porcelain, 599
precipitation-hardened aluminum
alloy, 400
single-phase iron-chromium alloy,
152
sintered ceramic, 602
size ranges, various structural
features, 154
spheroidite, 420
spherulite (natural rubber), 97
stress corrosion in brass, 687
TEM (high resolution)–single
crystals of (Ce0.5Zr0.5)O2, 148
tempered martensite, 435
Microvoids, 290–291, 309
Miller-Bravais index system, 68–69
Miller indices, 70–73, 847
Minority charge carriers, 479
Mirror region, 307–308
Mist region, 307–308
Mixed dislocations, 141, 143, 244, - See also Dislocations
Mobility, of charge carriers,
467–468, 847
influence of dopant content,
483–484
influence of temperature, 484–485
ionic, 497
values for selected
semiconductors, 474
Modulus of elasticity, 192–194, 847
anisotropy, 82
atomic bonding and, 194–195, 237
carbon nanotubes, 60
copper reinforced with tungsten,
621
influence of porosity on, in
ceramics, 213–214
ranges for material types (bar
chart), 6
relation to shear modulus, 197
selected ceramics, 193, 806
selected fiber-reinforcement
materials, 636, 807
selected metals, 193, 804–806
selected polymers, 193, 806–807
temperature dependence:
elastomers, 279
metals, 195
and thermal fatigue, 325
and thermal stresses, 716–718
values for various materials,
804–807
Modulus of resilience, 204–206
Modulus of rupture, 212. See also
Flexural strength
Mohs hardness scale, 222, 226, 227
Molarity, 664, 847
Molding, plastics, 608–610, 847
Mole, 17, 847
Molecular chemistry, polymers,
101–105, 847
Molecular configurations,
polymers, 111–115
Molecular mass, 106
Molecular materials, 34
Molecular shape, polymers,
108–109
Molecular structure, polymers,
109–111, 847
Molecular weight, 847
influence on polymer
melting/glass transition
temperatures, 450–451
influence on mechanical
behavior, polymers, 274, 276
number-average, 106–108
weight-average, 106–108
Molecular weight distribution,
106–107
Molecules, polar, 32, 848
Molybdenum, 536, 538
atomic radius and crystal
structure, 40
density, 802
modulus of elasticity, 805
Poisson’s ratio, 808
properties as wire, 636
slip systems, 249
thermal properties, 816, 820, 823
yield and tensile strengths,
ductility, 205
Moment of inertia, 211–212, 239,
642
Monel, 538
Monoclinic crystal system, 61, 62
Monomers, 100, 847
MOSFET transistors, 491, 493–494,
847
Mullite, 377, 544, 545
flexural strength, 205
modulus of elasticity, 193
Poisson’s ratio, 193
Muntz metal, 531
Muscovite (mica), 57
N
Nanotechnology, 12–13
Nanotubes, carbon, 13, 60
Natural aging, 446, 847
Natural rubber (polyisoprene),
114, 552, 556
degradation resistance, 696
melting and glass transition
temperatures, 838
stress-strain behavior, 280
thermal properties, 709
NBR, see Nitrile rubber (NBR)
Necking, 201
complex stress state in, 208
in ductile fracture, 290–291
polymers, 217
N´ eel temperature, 735Index • 873
Neodymium-iron-boron magnets,
746–747
Neoprene rubber, 556, 696
Nernst equation, 667
Network formers (glass), 89
Network modifiers (glass), 89
Network polymers, 111, 847
Network solids, 59
Neutrons, 16
Nichrome, 472
Nickel, 538
atomic radius and crystal
structure, 40
Curie temperature, 735
elastic and shear moduli, 193
as ferromagnetic material,
729–730
magnetization curves (single
crystal), 740
Poisson’s ratio, 193
recrystallization temperature, 268
slip systems, 249
thermal properties, 709
thoria-dispersed (TD), 624
yield and tensile strengths,
ductility, 205
Nickel ferrite, 733
Niobium, 536
Niobium alloys, as
superconductors, 752
Nitinol, 439–441
Nitrile rubber (NBR), 117
characteristics and applications,
556
degradation resistance, 696
Noble metals, 538
Nodular iron, see Ductile iron
Noncrystalline materials, 38, 87–89,
847
Nondestructive evaluation, see
Nondestructive testing
Nondestructive inspecting, see
Nondestructive testing
Nondestructive testing, 301
Nonequilibrium cooling, 391
Nonequilibrium phases, 412
Nonequilibrium solidification,
353–355
Nonferrous alloys, 530–540, 847.
See also specific nonferrous
alloys
Nonsteady-state diffusion,
167–171, 847
Nonstoichiometry, 131
Normalizing, 428, 576, 847
Notches, effect of, 297
Notch toughness, 206, 310
n-p-n Junction transistors, 493
n-Type semiconductors, 477–479,
847
Nucleation, 402–410, 847
heterogeneous, 408–410
homogeneous, 402–408
Nucleation rate, 406
temperature dependence,
404–406
homogeneous vs.
heterogeneous, 410
Nucleus, phase particle, 403
Number-average molecular weight,
106–108
Nylon, fatigue behavior, 320
Nylon 6,6: 105
degradation resistance, 696
density, 126, 803
dielectric constant and dielectric
strength, 500
electrical conductivity, 496
mechanical properties, 193, 205
melting and glass transition
temperatures, 450, 838
repeat unit structure, 105, 836
thermal properties, 709
Nylons, trade names,
characteristics, and
applications, 553
O
Octahedral position, 79, 732, 847
Ohm’s law, 461–462, 847
Oil, as quenching medium, 581–582
Opacity, 763, 847
in insulators, 774
in semiconductors, 768–769
Optical fibers, 548–549, 781–785,
847
Optical flint glass, composition and
properties, 541, 767
Optical microscopy, 150–152
Optical properties, 760
of metals, 764–765
of nonmetals, 765–775
Ordered solid solution, 369, 531
Organic light-emitting diodes, 777
Orientation polarization, 504, 849
Orthorhombic crystal system, 61,
62
Osmium, 538
Overaging, 443, 848
Overvoltage, 671–675
Oxidation, 662–663, 848
kinetics, 693–694
metals, 691–694
Ozone, degradation of polymers,
696, 697–698
P
Palladium, 166, 538
Paraffins, 99
Paramagnetism, 728, 848
Parisons, 591, 610
Particle-reinforced composites,
620–625, 848
Particulate magnetic recording
media, 747–749
Pascal-second, 271
Passivity, 678–679, 848
Pauli exclusion principle, 21, 848
Pearlite, 384–385, 848
coarse, 417–418, 841
colonies, 385
as composite, 618
fine, 417, 431, 844
formation of, 385, 414–417, 428,
438
hardness vs. transformation
temperature, 433
mechanical properties, 430–434
Pentane, 99
Performance (materials), 3
Periclase, 544, 545, see also
Magnesium oxide
Periodic table, 23–24, 848
Peritectic reaction, 371–372, 848
Permalloy (45), magnetic
properties, 744
Permanent dipoles, 18, 20,
504–505
Permeability (in polymers),
179–181
Permeability coefficient, 179
Permeability, magnetic, 725–726,
761, 766, 848
Permittivity, 27, 499–500, 761, 766,
848
Perovskite structure, 51, 507, 753
PET, see Polyester(s)
Phase boundaries, 146
Phase diagrams, 343–351, 848
binary eutectic systems, 356–369
binary isomorphous systems,
345–355
ceramic systems, 373–377
congruent phase transformations,
372–373874 • Index
Phase diagrams (continued)
definitions/basic concepts,
340–343
eutectoid and peritectic reactions,
371–372
intermediate phases in, 369,
371
interpretation of, 347–351
pressure-temperature (unary),
343–345
specific:
aluminum-copper, 444
aluminum oxide-chromium
oxide, 375
cast iron, 524
copper-beryllium, 458
copper-nickel, 346
copper-silver, 356, 379
copper-zinc, 370, 372
halfnium-vanadium, 373
iron-carbon (graphite), 524
iron-iron carbide, 381
lead-tin, 358, 361–369
magnesium-lead, 371
magnesium oxide-aluminum
oxide, 375
nickel-titanium, 374
silica-alumina, 377
sugar-water, 341
tin-bismuth, 362
tin-gold, 397
water (pressure-temperature),
344, 398
water-sodium chloride, 359
zirconia-calcia, 376
ternary, 378
Phase equilibria, 342–343, 848
Phases, 341–342, 848
Phase transformation diagrams:
continuous cooling, 841
metals, 426–429, 457
glass-ceramics, 542
isothermal, 414–426, 846
Phase transformation rate, 412
martensitic transformation,
422–423
temperature dependence,
411–412
Phase transformations, 848
athermal, 423
classification, 402
shape-memory effect, 439–440
Phenol, 101
Phenol-formaldehyde (Bakelite):
in billiard balls, 516, 555
dielectric constant and dielectric
strength, 500
electrical conductivity, 496
mechanical properties, 193, 205
repeat unit structure, 105, 834
thermal properties, 709
Phenolics, trade names,
characteristics, and
applications, 554
Phenyl group, 100, 101
Phonons, 707, 713, 714, 848
Phosphorescence, 775, 848
Photoconductivity, 775, 848
Photomicrographs, 150, 848
Photonic signal, 781
Photons, 707, 762, 848
Pickling, of steels, 688
Piezoelectricity, 550, 848
Piezoelectric ceramics, 508–509
as Materials of Importance, 550
properties and applications, 550
in smart materials/systems, 12
Pilling-Bedworth ratio, 692, 848
selected metals, 693
Pitting corrosion, 683–684, 848
Plain carbon steels, 423, 518, 848
Planar atomic density, 75–76
Planck’s constant, 762, 848
Planes, see Crystallographic planes
Plane strain, 298, 848
Plane strain fracture toughness,
299, 300, 848
ceramic-matrix composites,
645–646
selected materials, 300, 814–815
Plaster of paris, 546, 572, 596
Plastic deformation, 199–210, 848
ceramics, 271–272
dislocation motion and, 243–256
in fracture, 290, 293
influence on electrical
conductivity, 469, 471
polycrystalline materials, 253–255
semicrystalline polymers, 274–277
twinning, 255–256
Plasticizers, 606, 848
Plastics, 848
characteristics and applications,
552, 553–554
in composites, 621
forming techniques, 607–610
Platinum, 538
atomic radius and crystal
structure, 40
electrical conductivity, 469
Plywood, 651
p-n-p Junction transistors,
492–493
p-n Junctions:
for light-emitting diodes, 776–777
for rectification, 490–491
Point coordinates, 64–66
Point defects, 128–140, 848
Poise, 271
Poisson’s ratio, 196–199, 848
values for various materials, 193,
808–809
Polarization, 500–502, 848. See also
Electronic polarization; Ionic
polarization; Orientation
polarization
Polarization (corrosion), 671–675,
848
corrosion rates from, 675–678
Polar molecules, 32, 34, 848
Polyacetylene, repeat unit
structure, 498
Polyacrylonitrile (PAN):
carbon fibers, 639
repeat unit structure, 118, 834
Poly(alkylene glycol), as a
quenching agent, 583
Poly(amide-imide) (PAI), repeat
unit structure, 835
Polybutadiene, see Butadiene
Poly(butylene terephthalate)
(PBT), repeat unit structure,
835
Polycarbonate:
density, 803
degradation resistance, 696
mechanical properties, 193, 205,
806, 808, 812
melting and glass transition
temperatures, 450, 838
plane strain fracture toughness,
300
reinforced vs. unreinforced
properties, 634
repeat unit structure, 105, 835
trade names, characteristics, and
applications, 553
Polychloroprene, see Chloroprene;
Chloroprene rubber
Polychlorotrifluoroethylene, repeat
unit structure, 835
Polycrystalline materials, 80–82,
849
plastic deformation, 253–255
Polydimethylsiloxane, 39–41Index • 875
degradation resistance, 696
repeat unit structure, 554, 835
Polyester(s):
degradation resistance (PET), 696
density (PET), 803
fatigue behavior (PET), 320
mechanical properties (PET),
193, 205, 806, 812
melting and glass transition
temperatures (PET), 450,
838
in polymer-matrix composites,
641
recycle code and products (PET),
796
repeat unit structure (PET), 105,
836
trade names, characteristics, and
applications, 554
Polyetheretherketone (PEEK), 641
degradation resistance, 696
melting and glass transition
temperatures, 838
repeat unit structure, 835
Polyetherimide (PEI), 641
Polyethylene, 102, 104
crystal structure of, 118
degradation resistance, 696
density, 803
dielectric constant and dielectric
strength, 500
electrical conductivity, 496
fatigue behavior, 320
index of refraction, 767
mechanical properties, 193, 205,
807, 808, 812
melting and glass transition
temperatures, 450, 838
recycle codes and products, 796
single crystals, 121
thermal properties, 709, 817, 821,
824
trade names, characteristics, and
applications, 553
ultrahigh molecular weight, see
Ultrahigh molecular weight
polyethylene
Poly(ethylene terephthalate)
(PET), see Polyester(s)
Poly(hexamethylene adipamide),
see Nylon 6,6
Polyimides:
glass transition temperature, 838
polymer-matrix composites, 641
repeat unit structure, 836
Polyisobutylene:
melting and glass transition
temperatures, 838
repeat unit structure, 118, 836
Polyisoprene, see Natural rubber
(polyisoprene)
Polymer-matrix composites,
637–644, 849
Polymerization, 101–102, 603–605
degree of, 107
Polymer light-emitting diodes, 777
Polymers, 8–9, 100, 849. See also
Plastics
additives, 606–607
classification (molecular
characteristics), 115
coefficient of thermal expansion
values, 709, 817
conducting, 497–498
costs, 832–833
crosslinking, see Crosslinking
crystallinity, 117–123, 841
crystallization, 447–448
crystals, 121–123
defined, 8–9, 100
defects in, 136
deformation (semicrystalline):
elastic, 272
plastic, 272–274
degradation of, 695–699
density, 120
density values, 803–804
diffusion in, 179–181
ductility values, 205, 812–813
elastic modulus values, 193,
806–807
elastomers, 278–280, 552–556
electrical properties, 496,
497–498, 500, 826
fibers, 557
fracture mechanics, 309
fracture toughness values, 300,
815
glass transition, 448–449
glass transition temperatures,
449–450, 838
as insulators, 496, 507
ladder, 698
as light-emitting diodes, 777
liquid crystal, 560–561
mechanical properties, 215–217,
228–229
factors that affect, 274–277
values of, 193, 205, 806–807, 808,
812–813
melting of, 448
melting temperatures, 450, 838
miscellaneous applications,
557–559
molecular chemistry, 101–105
molecular configuration,
111–114
molecular shape, 108–109
molecular structure, 109–111
molecular weight, 106–108
natural, 98
opacity and translucency, 775
Poisson’s ratio values, 193, 808
radiation effects, 697
refraction indices, 767
semicrystalline, 119, 121–123,
272–276
specific heat values, 709, 823–824
spherulites in, 97, 121–123, 274,
277
stereoisomerism, 112–113
stress-strain behavior, 215–217
swelling and dissolution, 695
tensile strength values, 205,
812–813
thermal conductivity values, 709,
820–821
thermal properties, 709, 711,
715–716
thermoplastic, see Thermoplastic
polymers
thermosetting, see Thermosetting
polymers
types of, 98
viscoelasticity, 218–222
weathering, 699
yield strength values, 205,
812–813
Poly(methyl methacrylate):
density, 804
electrical conductivity, 496
fatigue behavior, 320
index of refraction, 767
mechanical properties, 193, 205,
807, 808, 813
melting and glass transition
temperatures, 838
plane strain fracture toughness,
300, 815
relaxation modulus, 240
repeat unit structure, 105, 836
stress-strain behavior as function
of temperature, 216
trade names, characteristics, and
applications, 553876 • Index
Polymorphic transformations, in
iron, 380–381
Polymorphism, 61, 849
Poly(paraphenylene
terephthalamide), see Aramid
Poly(phenylene oxide) (PPO),
repeat unit structure, 836
Poly(phenylene sulfide) (PPS),
641
melting and glass transition
temperatures, 838
repeat unit structure, 836
Polypropylene, 103
degradation resistance, 696
density, 126, 804
fatigue behavior, 320
index of refraction, 767
kinetics of crystallization, 447
mechanical properties, 193, 205,
807, 808, 813
melting and glass transition
temperatures, 450, 838
plane strain fracture toughness,
815
recycle code and products, 796
repeat unit structure, 104, 837
thermal properties, 709, 817, 821,
824
trade names, characteristics, and
applications, 553
Polystyrene:
degradation resistance, 696
density, 804
dielectric properties, 500
electrical conductivity, 496
fatigue behavior, 320
index of refraction, 767
mechanical properties, 193, 205,
807, 808, 813
melting and glass transition
temperatures, 450, 838
plane strain fracture toughness,
300, 815
repeat unit structure, 104, 837
thermal properties, 709, 817, 821,
824
trade names, characteristics, and
applications, 553
viscoelastic behavior, 219–221
Polytetrafluoroethylene, 103
degradation resistance, 696
density, 804
dielectric constant and dielectric
strength, 500
electrical conductivity, 496
fatigue behavior, 320
index of refraction, 767
mechanical properties, 193, 205,
807, 808, 813
melting and glass transition
temperatures, 450, 838
repeat unit structure, 104, 837
thermal properties, 709, 817, 821,
824
Poly(vinyl acetate), repeat unit
structure, 837
Poly(vinyl alcohol), repeat unit
structure, 837
Poly(vinyl chloride):
density, 804
mechanical properties, 193, 205,
807, 808, 813
melting and glass transition
temperatures, 450, 838
recycle code and products, 796
repeat unit structure, 104, 837
Poly(vinyl fluoride):
melting and glass transition
temperatures, 838
repeat unit structure, 837
Poly(vinylidene chloride):
melting and glass transition
temperatures, 838
repeat unit structure, 837
Poly(vinylidene fluoride):
glass transition temperature,
838
repeat unit structure, 837
Porcelain, 595
dielectric constant and dielectric
strength, 500
electrical conductivity, 496
microstructure, 599
Porosity:
ceramics, 213–214
formation during sintering,
600–601, 602
influence on flexural strength,
ceramics, 213–214
influence on modulus of elasticity,
ceramics, 213
influence on thermal conductivity,
715
optical translucency and opacity,
774
refractory ceramics, 543–545
Portland cement, 546–547
Portland cement concrete, 623
Posttensioned concrete, 624
Potassium niobate, 550
Powder metallurgy, 583, 849
Powder pressing, ceramics, 600–601
Powder x-ray diffraction
techniques, 85–87
Precipitation-hardenable stainless
steels, 523
Precipitation hardening, 438,
441–446, 849
heat treatments, 441–443
mechanism, 443–446
Prepreg production processes,
648–650, 849
Pressing:
ceramics, powdered, 600–601
glass, 591
Prestressed concrete, 624, 849
Primary bonds, 21, 22–30, 849
Primary creep, 326
Primary phase, 366, 849
Principal quantum number, 18, 19
Principle of combined action, 618,
849
Process annealing, 575, 849
Processing, materials, 3
Proeutectoid cementite, 388, 849
Proeutectoid ferrite, 387, 849
Propane, 99
Properties, 849
categories of, 3
Proportional limit, 200, 849
Protons, 16
PTFE, see Polytetrafluoroethylene
p-Type semiconductors, 479–480,
849
Pultrusion, 648
Pyrex glass:
composition, 541
density, 803
electrical resistivity, 826
index of refraction, 767
joined to low-expansion alloys,
712
mechanical properties, 806, 808,
812
plane strain fracture toughness,
814
thermal properties, 709, 817, 820,
823
thermal shock, 711
Pyroceram:
composition, 541
density, 803
electrical resistivity, 826
mechanical properties, 806, 808,
812Index • 877
plane strain fracture toughness,
814
thermal properties, 817, 820, 823
Q
Quantum mechanics, 17, 849
Quantum numbers, 18–21, 849
magnetic, 19, 727
Quartz, 54–55, 595, 599
hardness, 229
index of refraction, 767
as piezoelectric material, 509
Quenching media, 581–583
R
Radiation effects, polymers, 697
Random copolymers, 116, 849
Range of stress, 315, 316
Recombination, electron-hole, 490,
769, 776
in light-emitting diodes, 776
Recovery, 264, 849
Recrystallization, 264–267, 575, 849
effect on properties, 267
kinetics for copper, 413
Recrystallization temperature,
264–265, 267–268, 849
dependence on alloy content, 265
dependence on percent cold
work, 264–265
selected metals and alloys, 268
Rectification, 490–491
Rectifying junctions, 490, 849
Recycling:
issues in materials science and
engineering, 794–797
of beverage cans, 789
of composite materials, 797
of glass, 795
of metals, 795
of plastics and rubber, 795–797
Recycling codes and products, 796
Reduction (electrochemical), 662,
849
Reduction in area, percent, 204
Reflection, 767, 849
Reflectivity, 763, 771
Refraction, 759, 765–766, 849
index of, 765, 845
Refractories (ceramics), 540,
543–545, 849
corrosion, 694
Refractory metals, 536, 538
Reinforced concrete, 623–624,
849
Reinforcement efficiency, table of,
635
Relative permeability, 725, 726, 849
Relative permittivity, see Dielectric
constant
Relaxation frequency, 506, 849
Relaxation modulus, 218–221, 850
Remanence (remanent induction),
738, 850
Repeated stress cycle, 315–316
Repeat units,
bifunctional and trifunctional, 105
table of, 104–105
Residual stresses, 575, 850. See also
Thermal stresses
glass, 593
martensitic steels, 434
Resilience, 204, 850
Resin, polymer, 637
Resistance (electrical), 461
Resistivity, 850. See also Electrical
resistivity
Resolved shear stresses, 250, 850
Retained austenite, 422, 423
Reverse bias, 490, 850
Reversed stress cycle, 315–316
Rhodium, 538
Rhombohedral crystal system, 61,
62
Rochelle salt, 507
Rock salt structure, 49, 51
Rockwell hardness tests, 186,
223–225
Rolling, of metals, 570–571, 850
Rouge, 546
Rovings, 648
Rubbers, 109, 117
natural, see Natural rubber
(polyisoprene)
synthetic, 116, 552, 554, 555–556
trade names, characteristics, and
applications, 556
Rubbery region, polymers, 220
Ruby, see also Aluminum oxide
lasers, 778–779
optical characteristics, 773
Rule of mixtures, 850
composites, 620–621, 629, 631,
632, 633, 634, 643
electrical resistivity, 470
Rupture, 326, 850
Rupture lifetime, 327
extrapolation of, 329–330
Rust, 663
Ruthenium, 538
S
Sacrificial anodes, 690, 850
Safe stress, 232, 850
Safety factors, 232, 302
Samarium-cobalt magnets, 746
Samarium-iron garnet, 756
Sand casting, 572
Sandwich panels, 619, 651–652, 850
Sapphire, see also Aluminum oxide
optical transmittance, 773
Saturated hydrocarbons, 99, 850
Saturation, extrinsic
semiconductors, 482
Saturation magnetization, 730, 734,
737–738, 850
temperature dependence, 736
SBR, see Styrene-butadiene rubber
Scaling, 691
Scanning electron microscopy, 153,
850
Scanning probe microscopy, 12,
127, 153–154, 850
Scanning tunneling microscope, 60
Schottky defect, 130–131, 177, 850
equilibrium number, 132–133
Scission, 697, 850
Scleroscope hardness, 226
Screw dislocations, 141, 143, 244,
245, 850. See also Dislocations
in polymers, 137
Seawater, as corrosion
environment, 688
Secant modulus, 193–194
Secondary bonds, 31–32, 850
Secondary creep, 326–327
Segregation, 355
Selective leaching, 685, 850
Self-diffusion, 163, 850
Self-interstitials, 129, 850
SEM, see Scanning electron
microscopy
Semiconductor devices, 489–496
Semiconductor lasers, 780–781
Semiconductors:
band structure, 465, 466–467
carbon nanotubes as, 60
in computers, 494
costs, 831, 832
defined, 11, 463, 850
extrinsic, 477–481, 843
fullerenes as, 59
intrinsic, 474–477, 845
intrinsic carrier concentration,
475, 481
light absorption, 768–770878 • Index
Semiconductors (continued)
n-type, 477–479, 847
p-type, 479–480, 849
temperature dependence:
electron concentration, n-type
Si, 482
electron mobility, Si, 484
hole mobility, Si, 484
intrinsic carrier concentration of
Ge, 481
intrinsic carrier concentration of
Si, 481
Semicrystalline polymers, 119
deformation mechanisms:
elastic, 272–273
plastic, 274, 275
Sensors, 12, 547
Severity of quench, 581
Shape memory:
alloys, 12
phase transformations, 439–441
Shear deformation, 189, 211
Shear modulus, 195
relationship to elastic modulus,
197
selected metals, 193
Shear strain, 191, 850
Shear stress, 191, 850
resolved, 250
resolved from tensile stress,
191–192
Shear tests, 191
Sheet glass forming (float process),
592–593
Shot peening, 324
Shrinkage, clay products, 597–598
Shrink-wrap polymer films, 278
Silica, 54
crystalline and noncrystalline
structures, 88
fibers for optical communications,
549, 784–785
fused, see Fused silica
as refractory, 544
Silica-alumina phase diagram, 377
Silica glasses, 89
viscosity, 591
Silicates:
glasses, 89
layered, 55–56
tetrahedral structure, 54
types and structures, 54–57, 89
Silicon:
bonding energy and melting
temperature, 28
conduction in, 476
cost, 832
electrical characteristics, 474
electron concentration vs.
temperature, n-type, 482
electron/hole mobility vs.
impurity concentration, 483
electron/hole mobility vs.
temperature, 484
fracture toughness, 548
intrinsic carrier concentration vs.
temperature, 481
in MEMS, 548
vacancy (surface), 127
Silicon carbide:
as abrasive, 545
flexural strength, 205, 812
hardness, 229
modulus of elasticity, 193, 806
properties as whiskers and fibers,
636
as refractory, 545
Silicon dioxide, see Silica
Silicone rubber, 554–556
characteristics and applications,
556
degradation resistance, 696
Silicon nitride:
ceramic ball bearings, 549
compressive strength, 549
flexural strength, 205, 812
fracture strength distribution, 305
hardness, 549
modulus of elasticity, 193, 806
properties as a whisker, 636
Silly putty, 218
Silver, 538
atomic radius and crystal
structure, 40
electrical conductivity, 469, 471
slip systems, 249
thermal properties, 709
Simple cubic crystal structure, 92
Single crystals, 80, 850
slip in, 250–253
Sintered aluminum powder (SAP),
624
Sintering, 601, 850
SI units, 799–800
Ski, cross-section, 617
Slip, 199, 245, 850
compared to twinning, 256
polycrystalline metals, 253–255
single crystals, 250–253
Slip casting, 596–597, 850
Slip direction, 248
Slip lines, 251, 254
Slip plane, 244, 245, 248
Slip systems, 248–249, 850
selected metals, 249
Small-angle grain boundaries, 145,
258
Smart materials, 11–12
Societal considerations, materials
science, 792–797
Soda-lime glasses:
composition, 541
dielectric properties, 500
electrical conductivity, 496
thermal properties, 709
thermal shock, 718
viscosity, 591
Sodium chloride:
bonding energy and melting
temperature, 28
ionic bonding, 27
structure, 49, 80
Sodium-silicate glass, 89
Softening point (glass), 590, 851
Soft magnetic materials, 741–744,
851
properties, 744
Soils, as corrosion environments,
689
Soldering, 362, 573, 851
Solders, lead-free, 362
Solid-solution strengthening,
259–260, 355, 851
Solid solutions, 134–135, 851
in ceramics, 135
intermediate, 369, 372, 845
interstitial, 134–135, 845
in metals, 134–135
ordered, 369, 531
terminal, 369, 852
Solidus line, 346, 356, 851
Solubility limit, 341, 851
factors that influence for solid
phases, 134
Solutes, 851
defined, 133
Solution heat treatment, 442, 851
Solvents, 851
defined, 133
Solvus line, 356, 851
Sonar, use of piezoelectric ceramics
in, 550
Specific heat, 706, 851
values for selected materials, 709,
822–824Index • 879
Specific modulus, 625, 851
selected fiber-reinforcement
materials, 636
Specific strength, 533, 625, 851
selected fiber-reinforcement
materials, 636
Sphalerite structure, 50, 51
Spheroidite, 419–421, 851
hardness and ductility, 432
Spheroidization, 577, 851
Spherulites, in polymers, 97,
121–122, 851
alteration during deformation,
272–275
photomicrograph of
polyethylene, 123
transmission electron
micrograph, 97
Spinel, 51, 79, 374
flexural strength, 205
index of refraction, 767
modulus of elasticity, 193
structure, 79
thermal properties, 709
Spin magnetic moment, 19, 727
Spinnerets, 610
Spinning, polymer fibers, 610–611,
851
Stabilized zirconia, 377, 645
Stabilizers, 606–607, 851
Stacking faults, 147
Stainless steels, 521–523, 851.
See also Ferrous alloys;
specific steels
compositions, properties, and
applications for selected, 523
creep resistance, 331
electrical conductivity, 469
passivity, 678
thermal properties, 709
weld decay, 685
Standard deviation, 230–231
Standard emf series, 665–667
Standard half-cells, 665, 851
Static fatigue, 304
Steady-state creep rate, 327
Steady-state diffusion, 851
Steatite, dielectric properties, 500
Steels, 383. See also Alloy steels;
Stainless steels
AISI/SAE designation scheme,
520
classification, 423, 518
costs, 829–830
elastic and shear moduli, 193
electrical conductivity, 469
fatigue behavior (1045), 336
heat treatments, 576–588
impact energy, 314
magnetic properties, 746
overview of types, 517–523
plane strain fracture toughness,
300, 814
Poisson’s ratio, 193
properties as wires (fiber
reinforcement), 636
thermal properties, 709
yield and tensile strengths,
ductility (1020), 205
Step reaction polymerization, see
Condensation polymerization
Stereoisomerism, 851
polymers, 112–113
Sterling silver, 133, 538
Stiffness, see Modulus of elasticity
Stoichiometry, 131, 851
Stone age, 2
Strain, 190. See also Stress-strain
behavior
engineering, 190, 851
lattice, 246–247, 260, 446, 846
shear, 191, 850
true, 208, 853
Strain hardening, 210, 260–263,
570, 851
corrosion and, 680
influence on electrical resistivity,
470, 471
influence on mechanical
properties, 261, 262
recrystallization after, 264–267
Strain-hardening exponent, 208,
262
determination of, 239
selected metal alloys, 209
Strain point (glass), 590, 851
Strength, 200
flexural, 211–212, 844
fracture, 201
ranges for material types (bar
chart), 7
Strengthening of metals:
grain size reduction, 257–258
mechanism, 257
solid-solution strengthening,
259–260
strain hardening, see Strain
hardening
Stress, see also Stress-strain
behavior
critical (for fracture), 297
effect on creep, 328–329
engineering, 189, 851
mean (fatigue), 315, 316, 323
normal (resolved from pure
tensile), 191–192
range (fatigue), 315, 316
residual, see Residual stresses
safe, 232, 850
shear, 191, 192, 250, 850
shear (resolved from pure
tensile), 191–192
thermal, see Thermal stresses
true, 207, 853
working, 232
Stress amplitude, 315, 316
Stress concentration, 293–297, 310,
323, 851
polymers, 308
Stress concentration factor, 296
Stress corrosion cracking, 660,
686–687, 851
in ceramics, 304
Stress raisers, 295, 323, 851
in ceramics, 213, 304
Stress ratio, 316
Stress relaxation measurements,
219
Stress relief annealing, 575, 851
Stress state, geometric
considerations, 191–192
Stress-strain behavior:
alloy steel, 236
brass, 202
ceramics, 213
composite, fibrous (longitudinal),
628
elastic deformation, 192–194
natural rubber, vulcanized and
unvulcanized, 280
nonlinear (elastic), 194
plastic deformation, 200–203
polymers, 215–217
shape-memory alloys, 441
for steel, variation with percent
cold work, 262
true, 208
Striations (fatigue), 320–322
Structural clay products, 543, 851
Structural composites, 650–652, 851
Structure, 3
atomic, 16–23
definition, 852
Structures, crystal, see Crystal
structures880 • Index
Styrene, 118
Styrene-butadiene rubber (SBR),
117
characteristics and applications,
553
degradation resistance, 696
Styrenic block copolymers, 558,
562–563
Styrofoam, 716
Substitutional impurity defects, 134
Substitutional solid solutions, 134,
852
Superalloys, 538
creep resistance, 331
fiber reinforcement, 644
Superconductivity, 750–753, 852
applications, 753
Superconductors, 750
critical properties, 752
high-temperature, 753
types I and II, 751–752
Supercooling, 407, 414, 852
degrees for homogeneous
nucleation, 407
Superficial Rockwell hardness
tests, 223, 224
Superheating, 414, 852
Super Invar, 709, 712
as low-expansion alloy, 712
Supermalloy, magnetic properties,
744
Surface energy, 144, 403
Susceptibility, magnetic, 726
Symbols, list, xxiii-xxv
Syndiotactic configuration, 113, 852
Synthetic rubbers, 116–117, 556,
696
Systems:
definition, 340, 852
homogeneous vs. heterogeneous,
342
T
Talc, 57
Tangent modulus, 193–194
Tantalum, 536, 538
Tape casting, 602–603
Tarnishing, 691
Tear strength, polymers, 228
Teflon, see Polytetrafluoroethylene
TEM, see Transmission electron
microscopy
Temperature gradient, 711
thermal stresses, 717
Temper designation, 533, 852
Tempered martensite, 434–437, 852
hardness vs. carbon content, 433
mechanical properties vs.
tempering temperature, 436
dependence on cylinder diameter,
586–587
Temper embrittlement, 437
Tempering:
glass, 305, 593–594, 615
steels, 434–437
Tennis balls (nanocomposites in),
653–654
Tensile strength, 200–201, 852
carbon nanotubes, 60
correlation with hardness, 227
fibrous composites, 632–633
fine pearlite, 431
influence of recrystallization on,
267
ranges for material types (bar
chart), 7
selected fiber-reinforcement
materials, 636
tempered martensite, 436
values for various materials, 205,
804–807
Tensile test apparatus, 188–190
Tensile tests, 188–190. See also
Stress-strain behavior
Terephthalic acid (structure), 605
Terminal solid solutions, 369, 852
Ternary phase diagrams, 378
Tertiary creep, 326, 327
Tetragonal crystal system, 61, 62
Tetrahedral position, 79, 732, 852
Textile fibers, 557
Texture:
magnetic, 82, 743
rolling (sheet, BCC iron), 743
Thermal conduction, 707, 713
Thermal conductivity, 711, 712–716
influence of impurities, 714
selected materials, 709, 819–821
Thermal diffusivity, 720
Thermal expansion, 708–711, 713
linear coefficient of, 325, 708,
716–718, 852
selected materials, 709, 815–818
volume coefficient of, 709
Thermal fatigue, 325, 852
Thermally activated processes, 411,
852
Thermal properties, 706. See also
specific thermal properties
selected materials, 709, 815–824
Thermal shock, 593, 711, 852
brittle materials, 717–718
maximum temperature change
without, 721
Thermal shock resistance, 717–718
Thermal stresses, 325, 716–718, 852
avoidance at metal-to-glass
junctions, 712
glass, 593
Thermal tempering (glass),
593–594, 852
Thermoplastic elastomers, 561–563,
852
Thermoplastic polymers, 115, 852
characteristics and applications,
553–554
degradation resistance, 696
forming techniques, 607–610
Thermosetting polymers, 115, 852
characteristics and applications,
554
degradation resistance, 696
forming techniques, 607–610
Thin film magnetic recording
media, 748–750
Thoria-dispersed (TD) nickel, 624
Tie lines, 347, 852
Tilt boundaries, 145, 146
Time-temperature-transformation
diagrams, see Isothermal
transformation diagrams
Tin, 538, 540
allotropic transformation for, 63
crystal structures, 58, 63
density, 803
electrical resistivity, 825
mechanical properties, 806, 808,
811
recrystallization temperature, 268
superconducting critical
temperature, 752
thermal properties, 816, 820, 823
Tin cans, 691
Tin-gold phase diagram, 397
Titanium:
atomic radius and crystal
structure, 40
density, 802
elastic and shear moduli, 193
electrical resistivity, 825
Poisson’s ratio, 193, 808
slip systems, 249
superconducting critical
temperature, 752
thermal properties, 816, 819, 822Index • 881
yield and tensile strengths,
ductility, 205, 811
Titanium alloys, 535–536, 537
compositions, 828
densities, 802
electrical resistivities, 825
mechanical properties, 805, 808,
811
plane strain fracture toughness,
300, 814
properties and applications of,
537
thermal properties, 816, 819,
822
Tool steels, 521, 522
Top-down science, 12
Torque, 189
Torsion, 191
Torsional deformation, 189, 211
Torsional tests, 191
Toughness, 206–207, 852
Tows, 648
Trade names:
selected elastomers, 556
selected plastics, 553–554
Trans, 114, 852
Transducers, 508, 550
Transfer molding, plastics, 608
Transformation rate, 411–413,
852
temperature dependence, 411
Transformation toughening,
645–646
Transformer cores, 743
Transgranular fracture, 293, 295,
852
Transient creep, 326
Transistors, 491–494
Transition metals, 24
Transition temperature,
ductile-brittle, see
Ductile-to-brittle transition
Translucency, 763, 852
insulators, 774–775
Transmission (of light), 771–772
Transmission electron microscopy,
144, 152–153, 852
Transmissivity, 763
Transparency, 763, 853
Transverse bending test, 211–212
equation for maximum
deflection, 239, 642
Transverse direction, 627, 853
Transverse loading, composites,
631–632
Triclinic crystal system, 61, 62
anisotropy in, 82
Tridymite, 54
Trifunctional (polymers), 105, 853
Trigonal crystal system,
see Rhombohedral crystal
system
Triple point, 345
True stress/strain, 207–209, 853
T-T-T diagrams, see Isothermal
transformation diagrams
Tungsten, 536
atomic radius and crystal
structure, 40
bonding energy and melting
temperature, 28
density, 802
diffraction pattern, 96
elastic and shear moduli, 193
electrical resistivity, 825
Poisson’s ratio, 193, 808
properties as wire, 636
recrystallization temperature,
268
slip systems, 249
superconducting critical
temperature, 752
thermal properties, 709, 816, 820,
823
yield and tensile strengths,
ductility, 811
Tungsten carbide:
as abrasive, 545
hardness, 229
Turbine blades, 331
Twin boundaries, 146–147
Twinning, 255–256
compared to slip, 256
role in shape-memory effect,
439–441
Twins, 146
U
Undercooling, see Supercooling
UHMWPE (Ultrahigh molecular
weight polyethylene),
559–560, 853
properties as a fiber, 636
Unary phase diagrams, 343–345
Uniaxial powder pressing, 600
Unidirectional solidification, 331
Uniform corrosion, 680
Unit cells, 39–40, 853. See also
Crystal structures
crystal systems, 61, 62
Units:
electrical and dielectric
parameters, 503
magnetic parameters, 726
SI, 799–800
Unsaturated hydrocarbons, 99,
853
UNS designation scheme, 521
Upper critical temperature, 576,
853
Upper yield point, 199, 200
V
Vacancies, 128–129, 853
in ceramics, 130
diffusion, 164, 177, 853
equilibrium number, 128
in polymers, 136
Valence band, 465, 853
Valence electrons, 21, 853
van der Waals bonding, 31–32, 34,
853
in clays, 57
gecko lizards, 15
hydrocarbons, 99
in polymers, 110, 274
Vibrational heat capacity, 706–707
Vibrations, atomic, 147, 149,
706–707
Vickers hardness tests, 224, 226
Video cassette recorders, 748
Vinyl esters, polymer-matrix
composites, 641
Vinyls, 554
Viscoelastic creep, 221–222
Viscoelasticity, 196, 218–222, 853
Viscoelastic relaxation modulus,
218–222, 850
Viscosity, 271–272, 615, 853
temperature dependence for
glasses, 591
Viscous flow:
in ceramics, 271–272
in polymers, 221
Visible spectrum, 761
Vision (glass ceramic), 542
Vitreous silica, see Fused silica
Vitrification, 598, 853
Volatile organic compound (VOC)
emissions, 557
Volume defects, 147
Volume expansion coefficient, 709
Volume fraction (phase), 351
Vulcanization, 110, 279–280, 853
Vycor, 542882 • Index
W
Wallner line, 308
Water:
as corrosion environment, 688
bonding energy and melting
temperature, 28
desalination of, 180
hydrogen bonding in, 32, 33
phase diagram
(pressure-temperature), 344,
398
as quenching medium, 581–582
volume expansion upon freezing,
33
Wave-mechanical atomic model,
18, 853
Weathering, of polymers, 699
Weight-average molecular weight,
106–107
Weight percent, 136–139, 853
Weld decay, 685, 853
Welding, 573–574, 853
Wetting, 409
Whiskers, 298, 636, 853
White cast iron, 526, 528, 529, 853
Whitewares, 540, 543, 594–595, 853
Wiedemann-Franz constant, 713
values of, for metals, 709
Wiedemann-Franz law, 713
Wires, 636
Wood:
as composite, 618
cost, 833
density, 804
electrical resistivity, 827
modulus of elasticity, 807
specific heat, 824
tensile strength, 813
thermal conductivity, 821
thermal expansion coefficient, 818
Work hardening, see Strain
hardening
Working point (glass), 590–591, 853
Working range (glass), 590–591
Working stress, 232
Wrought alloys, 530, 853
W ¨ ustite, 131, 514
X
X-ray diffraction, 37, 83–87
X-rays, 760, 761
Y
Yielding, 200, 853
Yield point phenomenon, 200, 201
Yield strength, 200, 202, 215–216,
853
dependence on grain size (brass),
258
fine pearlite, 431
precipitation hardened aluminum
alloy, 445
tempered martensite, 436
values for various materials, 205,
300, 809–813
Young’s modulus, see Modulus of
elasticity
Yttrium barium copper oxide, 752,
753
Yttrium iron garnet (YIG), 733
Z
Zinc:
atomic radius and crystal
structure, 40
density, 803
electrical resistivity, 826
mechanical properties, 806, 808,
811
recrystallization temperature, 268
slip systems, 249
thermal properties, 816, 820, 823
Zinc alloys, 540
Zinc blende structure, 50, 51
Zinc telluride, electrical
characteristics, 474
Zirconia, 545
density, 803
electrical resistivity, 826
flexural strength, 205, 812
modulus of elasticity, 193, 806
plane strain fracture toughness,
815
Poisson’s ratio, 808
as refractory, 545
stabilized, 377
transformation toughening, 645
Zirconia-calcia phase diagram, 376
Zirconium:
alloys, 540
density, 803
electrical resistivity, 826
mechanical properties, 806, 808,
811
slip systems, 249
thermal properties, 816, 820, 823
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