اسم المؤلف
B.S. Dhillon
التاريخ
4 مارس 2019
المشاهدات
التقييم

Engineering Maintenance – A Modern Approach
B.S. Dhillon, Ph.D.
Chapter 1: Introduction
Background
Maintenance and Maintenance Engineering Objectives
Maintenance Facts and Figures
Engineering Maintenance in the 21st Century
Maintenance Terms and Definitions
Maintenance Publications, Organizations, and Data Information Sources
Publications
Organizations
Data Information Sources
Problems
References
Chapter 2: Maintenance Mathematics
Introduction
Boolean Algebra and Probability Properties
Probability and Cumulative Distribution Function Definitions
Probability
Cumulative Distribution Function
Probability Distributions of Continuous Random Variables
Exponential Distribution
Rayleigh Distribution
Weibull Distribution
Normal Distribution
General Distribution
Laplace Transforms: Initial and Final Value Theorems
Initial and Final Value Theorems
Algebraic Equations
Cubic Equation
Differential Equations
Problems
References
Chapter 3: Maintenance Management and Control
Introduction
Maintenance Department Functions and Organization
Maintenance Management by Objectives: Critical Maintenance
Management Principles, and Maintenance Program
Effectiveness Evaluation Questions for Maintenance Managers
Elements of Effective Maintenance Management
Maintenance Policy
Material Control
Work Order System
Equipment Records
Preventive and Corrective Maintenance
Job Planning and Scheduling
Backlog Control and Priority System
Performance Measurement
Maintenance Project Control Methods
Activity Expected Duration Time Estimation
Critical Path Method (CPM)
Maintenance Management Control Indices
Specific Indicators
Problems
References
Chapter 4: Preventive Maintenance
Introduction
Preventive Maintenance Elements, Plant Characteristics in Need of a PM
Program, and a Principle for Selecting Items for PM
Important Steps for Establishing a PM Program
PM Measures
Mean Preventive Maintenance Time (MPMT)
Median Preventive Maintenance Time (MDPMT)
Maximum Preventive Maintenance Time (MXPMT)
PM Models
Inspection Optimization Model I
Reliability and Mean Time to Failure Determination Model
of a System with Periodic Maintenance
Inspection Optimization Model II
Inspection Optimization Model III
PM Markov Model
Problems
References
Chapter 5: Corrective Maintenance
Introduction
Corrective Maintenance Types
Corrective Maintenance Steps, Downtime Components, and Time
Reduction Strategies at System Level
Corrective Maintenance Measures
Mean Corrective Maintenance Time
Median Active Corrective Maintenance Time
Maximum Active Corrective Maintenance Time
Corrective Maintenance Mathematical Models
Model I
Model II
Model III
Model IV
Approximate Effective Failure Rate Equations for Redundant Systems
with Corrective Maintenance
Effective Failure Rate of System Type I
Effective Failure Rate of System Type II
Problems
References
Chapter 6: Reliability Centered Maintenance
Introduction
RCM Goals and Principles
RCM Process and Associated Questions
RCM Components
Reactive Maintenance
Preventive Maintenance
Predictive Testing and Inspection
Proactive Maintenance
Predictive Testing and Inspection Technologies
RCM Program Effectiveness Measurement Indicators
Equipment Availability
Emergency Percentage Index
PTI Covered Equipment Index
Faults Found in Thermographic Survey Index
Maintenance Overtime Percentage Index
Fault Found in Steam Trap Survey Index
PM/PTI-Reactive Maintenance Index
Emergency-PM/PTI Work Index
RCM Advantages and Reasons for its Failures
Problems
References
Chapter 7: Inventory Control in Maintenance
Introduction
Inventory Purposes, Types, and Basic Maintenance
Inventory-Related Decisions
ABC Classification Approach for Maintenance Inventory Control
Control Policies for A, B, and C Classification Items
Inventory Control Models
Economic Order Quantity Model
Production Order Quantity Model
Quantity Discount Model
Safety Stock
Increasing or Decreasing Maintenance Inventory-Associated Factors
and a Model for Estimating Spare Part Quantity
Spare Part Quantity Estimation Model
Problems
References
Chapter 8: Human Error in Maintenance
Introduction
Facts and Figures on Human Error in Maintenance
Maintenance Error in System Life Cycle and Breakdown
of Maintenance Person’s Time
Top Human Failure Problems in Maintenance, Frequency of Maintenance
Error Types, and Outcomes of Maintenance Incidents
Reasons for Maintenance Error
Guidelines for Reducing Human Error in Maintenance
Techniques to Predict the Occurrence of Human Error in Maintenance
Markov Method
Fault Tree Analysis Method
Problems
References
Chapter 9: Quality and Safety in Maintenance
Introduction
Need for Quality Maintenance Processes
Maintenance Work Quality
Quality Control Charts for Use in Maintenance
C-Chart
Post-Maintenance Testing
PMT Key Elements
Operator-Documented PMT Responsibilities
Types of Maintenance Activities/Items for PMT
Common PMT Activities
Maintenance Safety-Related Facts, Figures, and Examples,
and Reasons for Safety Problems in Maintenance
Guidelines for Equipment Designers to Improve Safety in Maintenance
Maintenance Safety-Related Questions for Equipment Manufacturers
Maintenance Personnel Safety
Problems
References
Chapter 10: Maintenance Costing
Introduction
Reasons for Maintenance Costing and Factors Influencing
Maintenance Costs
Maintenance Budget Types, Preparation Approaches, and Steps
Budget Preparation Approaches
Maintenance Budget Preparation Steps
Maintenance Labor Cost Estimation
Standard Hourly Cost Estimation
Manpower Repair Cost Estimation
Corrective Maintenance Labor Cost Estimation
Maintenance Material Cost Estimation
Maintenance Cost Estimation Models
Building Cost Estimation Model
Maintenance Equipment Cost Estimation Model
Production Facility Downtime Cost Estimation Model
Avionics Computer Maintenance Cost Estimation Model
Fire Control Radar Maintenance Cost Estimation Model
Doppler Radar Maintenance Cost Estimation Model
Equipment Ownership Cycle Maintenance Cost Estimation
Formula I
Formula II
Maintenance Cost-Related Indices
Maintenance Cost Ratio
Maintenance Labor Cost to Material Cost Ratio
Maintenance Cost to Total Output Ratio
Maintenance Cost to Total Manufacturing Cost Ratio
Maintenance Cost to Value of Facility Ratio
Maintenance Cost to Total Man-Hours Worked Ratio
Preventive Maintenance Cost to Total Breakdown Cost Ratio
Cost Data Collection
Problems
References
Chapter 11: Software Maintenance
Introduction
Software Maintenance Facts and Figures
Software Maintenance Importance, Effort Distribution, and Request Types
Types of Software Maintenance
Software Maintenance Problems
Software Maintainability
External View
Internal View
Software Maintenance Tools and Techniques
Software Configuration Management
Impact Analysis
Maintenance Reduction
Automated Tools
Software Maintenance Costing
Mills Model
Maintenance Cost Model
Software Maintenance Manual and Standards on Software Maintenance
Problems
References
Chapter 12: Reliability
Introduction
Root Cause of Equipment Reliability Problems and Bathtub Hazard
Rate Concept
Reliability Measures
Reliability Function
Hazard Rate
Mean Time to Failure (MTTF)
Reliability Networks
Series Network
Parallel Network
Standby System
Reliability Analysis Methods
Markov Method
Fault Tree Analysis
Failure Modes and Effect Analysis
Problems
References
Chapter 13: Maintainability
Introduction
Maintainability Terms and Definitions, Importance, and Objectives
Maintainability Management in System Life Cycle
Phase I: Concept Development
Phase II: Validation
Phase III: Production
Phase IV: Operation
Maintainability Design Characteristics and Specific Considerations
Accessibility
Modularization
Interchangeability
Standardization
Maintainability Measures and Functions
Mean Time to Repair
Mean Preventive Maintenance Time
Mean Maintenance Downtime
Maintainability Functions
Common Errors Related to Maintainability Design
Problems
References
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