Engineering Design with SOLIDWORKS
Engineering Design with SOLIDWORKS 2018
and Video Instruction
A Step-by-Step Project Based Approach Utilizing 3D Solid Modelng
David C. Planchard
CSWP & SOLIDWORKS Accredited Educator
Table of Contents
Introduction
About the Author
Acknowledgements
Contact the Author
Note to Instructors
Trademarks, Disclaimer and Copyrighted Material
References
Table of Contents
Overview ofProjects
What is SOLIDWORKS?
About the Book
Windows Terminology in SOLIDWORKS
Project 1 – Overview of SOLIDWORKS and the User Interface
Project Objective
What is SOLIDWORKS?
Basic concepts in SOLIDWORKS
Start a SOLIDWORKS Session
Tutorial: Start a SOLIDWORKS Session
Welcome dialog box
Home Tab
Recent Tab
Learn Tab
Alerts Tab
SOLIDWORKS User Interface (UI) and CommandManager
Menu Bar toolbar
Menu Bar menu
Drop-down menu
Create a New Part Document
Novice Mode
Advanced Mode
Graphic Window (Default)
View Default Sketch Planes
Open a Part
Part FeatureManager
FeatureManager Rollback Bar
Heads-up View toolbar
Dynamic Annotation Views
Zoom to Fit
Zoom to Area
Window-Select
Rotate
Front View
Right View
Top View
Trimetric view
SOLIDWORKS Help
SOLIDWORKS Tutorials
PAGE I – 6
Engineering Design with SOLIDWORKS®2018
SOLIDWORKS Icon Style
Additional User Interface Tools
Right-click
Consolidated toolbar
System feedback icons
Confirmation Comer
Heads-up View toolbar
CommandManager (Default Part tab)
CommandManager (Default Drawing tab)
CommandManager (Default Assembly tab)
CommandManager (Float/Fit)
Selection Enhancements
FeatureManager Design Tree
FeatureManager design tree tab
PropertyManagertab
Configuration Manager tab
Dinv(pertManagertab
DisplayManager tab
Fly-out FeatureManager
Task Pane
SOLIDWORKS Resources
Design Library
File Explorer
Search
View Palette
Appearances, Scenes and Decals
Custom Properties
SOLIDWORKS Forum
User Interface for Scaling High Resolution Screens
Motion Study tab
30 Views tab
Dynamic Reference Visualization
Mouse Movements
Single-Click
Double-Click
Right-Click
Scroll Wheel
Summary
Project 2 – Fundamentals of Part Modeling
Project Objective
Project Situation
Project Overview
File Management
Start a SOLIDWORKS Session
System Options
Part Document Template and Document Properties
PLATE Part Overview
PLATE Part-New SOLIDWORKS Document
Base Feature
Machined Part
PAGE I – 7
Introduction
Introduction Engineering Design with SOLIDWORKS®2018
Reference Planes and Orthographic Projection
PLATE Part-Extruded Boss/Base Feature
PLATE Part-Modify Dimensions and Rename
Display Modes, View Modes, View tools and Appearances
PLATE Part-Extruded Cut Feature
PLATE Part-Fillet Feature
PLATE Part-Hole Wizard Feature
ROD Part Overview
ROD Part-Extruded Boss/Base Feature
ROD Part-Hole Wizard Feature
ROD Part-Chamfer Feature
ROD Part-Extruded Cut Feature & Convert Entities Sketch Tool
ROD Part-View Orientation, Named Views & Viewport option
ROD Part-Copy/Paste Function
ROD Part-Design Changes with Rollback Bar
ROD Part-Recover from Rebuild Errors
ROD Part-Edit Part Appearance
GUIDE Part Overview
GUIDE Part-Extruded Boss/Base Feature and Dynamic Mirror
GUIDE Part-Extruded Cut Slot Profile
GUIDE Part-Mirror Feature
GUIDE Part-Holes
GUIDE Part-Linear Pattern Feature
GUIDE Part-Materials Editor and Mass Properties
Manufacturing Considerations
Sketch Entities and Sketch Tools
Project Summary
Questions/Exercises
Project 3 – Fundamentals of Assembly Modeling
Project Objective
Project Situation
Project Overview
Assembly Modeling Approach
Linear Motion and Rotational Motion
GUIDE-ROD assembly
GUIDE-ROD assembly – Insert Components
FeatureManager Syntax
Mate Types
Standard Mates
Advanced Mates
Mechanical Mates
Quick Mate
GUIDE-ROD Assembly – Mate the ROD Component
GUIDE-ROD Assembly – Mate the PLATE Component
GUIDE-ROD Assembly – Mate Errors
Collision Detection
Modify Component Dimension
SOLIDWORKS Design Library
GUIDE-ROD Assembly – Insert Mates for Flange bolts
Socket Head Cap Screw Part
PAGE I – 8
Engineering Design with SOLIDWORKS®2018
SmartMates
Coincident/Concentric SmartMate
Tolerance and Fit
Exploded View
Section View
Analyze an Interference Problem
Save As Copy Option
Save as
Save as copy and continue
Save as copy and open
GUIDE-ROD Assembly-Pattern Driven Component Pattern
Linear Component Pattern Feature
Folders and Suppressed Components
Make-Buy Decision-3D ContentCentral
CUSTOMER Assembly
Copy the CUSTOMER Assembly – Apply Pack and Go
Point at the Center of Mass
Project Summary
Questions/Exercises
Project 4 – Fundamentals of Drawing
Project Objective
Project Situation
Project Overview
Drawing Template and Sheet Format
Sheet Format and Title Block
Company Logo
Save Sheet Format and Save As Drawing Template
GUIDE Part-Modify
GUIDE Part Drawing
Move Views and Properties of the Sheet
Auxiliary View, Section View and Detail View
Auxiliary View
Section View
Detail View
Partial Auxiliary Drawing View – Crop Drawing View
Display Modes and.Performance
Detail Drawing
Move Dimensions in the Same View
Move Dimensions to a Different View
Dimension Holes and the Hole Callout
Center Marks and Centerlines
Modify the Dimension Scheme
GUIDE Part-Insert an Additional Feature
General Notes and Parametric Notes
Revision Table
Part Number and Document Properties
Exploded View
Balloons
Bill of Materials
Insert a Center of Mass Point into a drawing
PAGE I – 9
Introduction
Introduction
Project Summary
Questions/Exercises
Engineering Design with SOLIDWORKS®2018
4-78
4-78
Project 5 – Extrude and Revolve Features 5-1
Project Objective 5-3
Project Overview 5-4
Design Intent 5-6
Project Situation 5-9
Part Template 5-11
BATTERY Part 5-15
BATTERY Part – Extruded Boss/Base Feature 5-17
BATTERY Part – Fillet Feature Edge 5-21
BATTERY Part- Extruded Cut Feature 5-23
BATTERY Part – Fillet Feature 5-25
BATTERY Part – Extruded Boss/Boss Feature 5-26
Injection Molded Process 5-32
BATTERYPLATE Part 5-33
Save As, Delete, Edit Feature and Modify 5-34
BATTERYPLATE Part- Extruded Boss/Base Feature 5-36
BATTERYPLATE Part- Fillet Features: Full Round and Multiple Radius Options 5-37
Multi-body Parts and the Extruded Boss/Base Feature 5-40
LENS Part 5-42
LENS Part-Revolved Base Feature 5-43
LENS Part-Shell Feature 5-46
Extruded Boss/Base Feature and Convert Entities Sketch tool 5-47
LENS Part-Hole Wizard 5-48
LENS Part – Revolved Boss Thin Feature 5-50
LENS Part – Extruded Boss/Boss Feature and Offset Entities 5-52
LENS Part – Extruded Boss/Boss Feature and Transparency 5-54
BULB Part 5-56
BULB Part – Revolved Base Feature 5-57
BULB Part – Revolved Boss Feature and Spline Sketch tool 5-60
BULB Part – Revolved Cut Thin Feature 5-61
BULB Part – Dome Feature 5-63
BULB Part – Circular Pattern Feature 5-64
Customizing Toolbars and Short Cut Keys 5-68
Design Checklist and Goals before Plastic Manufacturing 5-70
Mold Base 5-72
Applying SOLIDWORKS Features for Mold Tooling Design 5-72
Manufacturing Design Issues 5-82
Project Summary 5-83
Questions/Exercises 5-84
Project 6 – Swept, Lofted and Additional Features 6-1
Project Objective 6-3
Project Overview 6-4
Project Situation 6-5
0-RING Part – Swept Base Feature 6-7
0-RING Part – Design Table 6-8
SWITCH Part – Lofted Base Feature 6-12
SWITCH Part – Dome Feature 6-17
PAGE I – 10Engineering Design with SOLIDWORKS®2018
Four Major Categories of Solid Features
LENSCAP Part
LENSCAP Part – Extruded Boss/Base, Extruded Cut and Shell Features
LENSCAP Part- Revolved Thin Cut Feature
LENSCAP Part -Thread, Swept Feature and Helix/Spiral Curve
HOUSING Part
HOUSING Part – Lofted Boss Feature
HOUSING Part – Second Extruded Boss/Base Feature
HOUSING Part – Shell Feature
HOUSING Part – Third Extruded Boss/Base Feature
HOUSING Part – Draft Feature
HOUSING Part – Thread with Swept Feature
HOUSING Part – Handle with Swept Feature
HOUSING Part – Extruded Cut Feature with Up To Surface
HOUSING Part – First Rib and Linear Pattern Feature
HOUSING Part – Second Rib Feature
HOUSING Part – Mirror Feature
FLASHLIGHT Assembly
Assembly Template
LENSANDBULB Sub-assembly
BATTERYANDPLATE Sub-assembly
CAPANDLENS Sub-assembly
FLASHLIGHT Assembly
Addressing Interference Issues
Export Files and eDrawings
Project Summary
Questions/Exercises
Project 7 – Top-Down Assembly Modeling and Sheet Metal
Project Objective
Project Situation
Top-Down Assembly Modeling
BOX Assembly Overview
InPlace Mates and In-Context features
Part Template and Assembly Template
Box Assembly and Layout Sketch
Global Variables and Equations
MOTHERBOARD – Insert Component
POWERSUPPLY – Insert Component
Sheet Metal Overview
Bends
Relief
CABINET – Insert Component
CABINET – Rip Feature and Sheet Metal Bends
CABINET – Edge Flange
CABINET – Hole Wizard and Linear Pattern Features
CABINET – Sheetmetal Design Library Feature
CABINET – Louver Forming tool
Manufacturing Considerations
Additional Pattern Options
CABINET – Formed and Flat States
PAGE I – 11
Introduction
Introduction Engineering Design with SOLIDWORKS®2018
CABINET – Sheet Metal Drawing with Configurations
PEM Fasteners and IGES Components
Pattern Driven Component Pattern
MOTHERBOARD – Assembly Hole Feature
Assembly FeatureManager and External References
Replace Components
Equations
Design Tables
BRACKET Part – Sheet Metal Features
BRACKET Part – In-Context Features
BRACKET Part – Edge, Tab, Break Comer and Miter Flange Features
BRACKET Part – Mirror Component
MirrorBRACKET Part – Bends, Fold, Unfold and Jog Features
Project Summary
Questions/Exercises
Project 8 – SOLIDWORKS Simulation
Project Objective
Basic FEA Concepts
Simulation Advisor
SOLIDWORKS Simulation Help & Tutorials
Linear Static Analysis
Sequence of Calculations in General
Stress Calculations in General
Overview of Yield or Inflection Point in a Stress-Strain curve
Material Properties in General
Connections in General
Restraint Types
Loads and Restraints in General
Meshing in General
Meshing Types
SOLIDWORKS Simulation Meshing Tips
Running the Study
Displacement Plot – Output of Linear Static Analysis
Adaptive Methods for Static Studies
Sample Exam Questions
FEA Modeling Section
Tutorial: FEA Model 8-1
Tutorial: FEA Model 8-2
Tutorial: FEA Model 8-3
Tutorial: FEA Model 8-4
Tutorial: FEA Model 8-5
Definitions
Project 9 – Intelligent Modeling Techniques
Project Objective
Design Intent
Sketch
Fully Defined Sketch tool
SketchXpert
PAGE I – 12
Engineering Design with SOLIDWORKS®2018
Equations
Dimension Driven Equations
Equation Driven Curve
Explicit Equation Driven Curve
Parametric Equation Driven Curve
Curves
Curve Through XYZ Points
Projected Composite Curves
Feature – End Conditions
Along A Vector
FeatureXpert (Constant Radius)
Symmetry
Bodies to mirror
Planes
Conic Sections and Planes
Assembly
Assembly Visualization
SOLIDWORKS Sustainability – Assembly
MateXpert
Drawing
DimXpert
Project Summary
Project 10 -Additive Manufacturing-30 Printing
Project Objective
Additive vs. Subtractive Manufacturing
Cartesian Printer vs. Delta Printer
Create an STL file in SOLIDWORKS
Print Directly from SOLIDWORKS
Print Material
ABS – Storage
ABS – Part Accuracy
PLA – Storage
PLA – Part Accuracy
Nylon – Storage
Nylon – Part Accuracy
Build Plate
Non-Heated
Heated
Clean
Level
Temperature
Filament
Prepare the Model
Example 1: Part Orientation
Example 2: Part Orientation
30 Terminology
Stereolithography (SL or SLA)
Fused Filament Fabrication (FFF)
Fused Deposition Fabrication (FDM)
Digital Light Process (DLP)
PAGE I – 13
Introduction
Introduction
Raft, Skirt, Brim
Support, Touching Build Plate
Slicer Engine
G-code
Infill
Infill Pattern/Shape
Shells/Parameters
Lay Height
Influence of Percent Infill
Remove the Model from the Build Plate
Know the Printer’s Limitation
Tolerance for Interlocking Parts
General Printing Tips
Reduce Infill
Control Build Area Temperature
Add Pads
Unique Shape or a Large Part
Safe Zone Rule
Wall Thickness
Extruder Temperature
First Layer Not Sticking
Level Build Platform
Minimize Internal Support
Water-tight Mesh
Clearance
In General
Summary
Project 11 – Introduction to the Certified Associated – Mechanical Design Exam 11-1
Project Objective 11-3
Introduction 11-3
Part 1 of the Exam 11-4
Basic Part Creation and Modification, Intermediate Part Creation and Modification 11-4
Assembly Creation and Modification 11-6
Part 2 of the Exam 11-7
Introduction and Drafting Competencies 11-7
Advanced Part Creating and Modification 11-7
Assembly Creation and Modification 11-9
Intended Audience 11-10
During the Exam 11-11
Drafting Competencies 11-12
Example 1 11-12
Example 2 11-12
Example 3 11-13
Example 4 11-13
Example 5 11-13
Example 6 11-13
Basic Part Creation and Modification, Intermediate Part Creation and Modification 11-14
Example 1 11-15
Example 2 11-16
Example 3 11-17
PAGE I – 14Engineering Design with SOLIDWORKS®2018
Example 4
Example 5
Example 6
Example 6A
Example 6B
Advanced Part Creation and Modification
Example 1
Example 2
Example 3
Example 4
Example 5
Example 6
Example 6A
Assembly Creation and Modification
Example 1
Appendix
SOLIDWORKS Keyboard Shortcuts
Modeling – Best Practices
Helpful On-Line information
SOLIDWORKS Document types
Project 8: Answer key
Glossary
Index
. Instructor’s information contains over 45 classroom
presentations along with helpful hints, what’s new, sample
quizzes, avi files of assemblies, projects and all initial and final
SOLIDWORKS models.
Redeem the code on the inside
cover of the book. Download the
ENGDESIGN-W-SOLIDWORKS
2018 folder and videos to your local
hard drive. View the provided videos
to enhance the user experience.
Videos
Name
1.. SOUDWORKS_Basics_Videos 3 of 3.zip
1.. SOUDWORKS_Basics_Videos 2 of 3.zip
f SOUDWORKS_Basics_Videos 1 of 3.zip
PAGE I – 15
Bracket
Introduction
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