Design Workbook Using SOLIDWORKS 2023 – Design, Detailing, Assembly & Analysis Basics

Design Workbook Using SOLIDWORKS 2023 – Design, Detailing, Assembly & Analysis Basics
Ronald E. Barr, Thomas J. Krueger, Davor Juricic
Alejandro Reyes MSME, CSWE, CSWI
Table of Contents

1. Design Workbook Lab 1: Basic 2D Sketching
   Introduction to SOLIDWORKS; Screen Layout; Menus; FeatureManager Tree; View
   Orientations; Sketching Toolbars; Sketch Planes; Starting a New Part; Part Units;
   Basic Dimensioning; Extruded and Revolved Parts.
   Exercise 1.1: Carbon Fiber Gasket 1-11
   Exercise 1.2: Cover Plate 1-18
   Exercise 1.3: Wall Bracket . 1-22
   Exercise 1.4: Machine Handle . 1-25
   Supplementary Exercises . 1-28
2. Design Workbook Lab 2: Advanced 2D Sketching
   Review of 2D Sketch Entities; Advanced Sketching Tools; Sketch Editing Tools;
   Linear and Circular Repeats; Extruded and Revolved Parts.
   Exercise 2.1: Metal Grate . 2-3
   Exercise 2.2: Torque Sensor 2-8
   Exercise 2.3: Scalloped Knob . 2-11
   Exercise 2.4: Linear Step Plate 2-14
   Supplementary Exercises . 2-19
3. Design Workbook Lab 3: 3D Modeling Part I
   Adding Sketch Relations; 3D Features Toolbar; Advanced Extrusion and Revolution
   Operations; Create Reference Geometry; 3D Mirror Feature; Create Linear and
   Circular 3D Patterns.
   Exercise 3.1: Clevis Mounting Bracket . 3-3
   Exercise 3.2: Manifold 3-8
   Exercise 3.3: Hand Wheel 3-13
   Exercise 3.4: Toe Clamp 3-18
   Supplementary Exercises . 3-22Design Workbook Using SOLIDWORKS 2023
   iv
4. Design Workbook Lab 4: 3D Modeling Part II
   Creating Advanced 3D Features: Draft, Shell, Dome, Loft, Sweep; Advanced
   Extrusion and Revolution Operations.
   Exercise 4.1: Drawer Tray .4-2
   Exercise 4.2: Tap-Light Dome .4-7
   Exercise 4.3: Threads and Fasteners 4-10
   Exercise 4.4: Jack Stand .4-19
   Supplementary Exercises 4-23
5. Design Workbook Lab 5: Assembly Modeling
   Practice 3D Part Modeling; Creating a New Assembly; Assembly Toolbar; Adding
   Parts to an Assembly; Move and Rotate a Component; Mate Parts Together.
   Exercise 5.1: Terminal Support Assembly .5-5
   Exercise 5.2: Pulley Assembly 5-14
   Supplementary Exercises 5-23
6. Design Workbook Lab 6: Part Evaluation and Configurations
   Measure Tool; Component Mass Properties; Mass Properties Units; Editing and
   Modifying a Solid Model; Design Table Basics; Entering Design Table Parameters;
   Configuration Manager.
   Exercise 6.1: Rocker Arm Mass Properties .6-4
   Exercise 6.2: Socket Design Table 6-12
   Supplementary Exercises 6-18
7. Design Workbook Lab 7: Static Stress and Thermal Analysis
   Introduction to Finite Element Analysis Using SOLIDWORKS Simulation; Definition
   of FEA Terms; Basic FEA Stress Analysis; Applying Loads and Constraints; FEA
   Mesh Creation; Analyzing the Model for Stress Distribution; Printing the von Mises
   Stress Distribution; Design Changes Based on Analysis Results.
   Exercise 7.1: Finite Element Analysis of a Pillow Block 7-3
   Exercise 7.2: Thermal Analysis of a Computer Chip .7-15 Table of Contents
8. Design Workbook Lab 8: Animation, Detailing and Rapid Prototyping
   Introduction to the SOLIDWORKS Animation Wizard; Assembly Exploded View;
   Creating the Animation; Animation Controller; Editing the Animation; Saving an .AVI
   File; Animation Motion Elements; Introduction to Rapid Prototyping.
   Exercise 8.1: Exploded Animation of the Terminal Support Assembly . 8-6
   Exercise 8.2: Exploded Animation of the Pulley Assembly . 8-11
   Exercise 8.3: Creating Component Drawing Views for Manufacturing . 8-15
   Exercise 8.4: Rapid Prototyping of a Solid Model Part . 8-19
9. Design Workbook Lab 9: Section Views in 2D and 3D
   Viewing a 3D Section View of a Solid Model; Printing 3D Section View; Changing
   Drawing and Hatch Pattern Options; Projecting Orthographic Views; Making a 2D
   Section View.
   Exercise 9.1: Rod Base Section View 9-5
   Exercise 9.2: Tension Cable Bracket Section View 9-11
   Exercise 9.3: Milling End Adapter Section View . 9-17
   Exercise 9-4: Plastic Revolving Ball Assembly Section View . 9-23
   Supplementary Exercises . 9-30
10. Design Workbook Lab 10: Manufacturing Detail Drawings
    Drawing Sheet Options; Projecting Orthographic Views in a Drawing; Adding
    Centerlines; Importing Annotations from the 3D Model; Dimensioning the Drawing;
    Adding Manual Annotations.
    Exercise 10.1: Guide Block Drawing 10-7
    Exercise 10.2: Pipe Joint Drawing 10-11
    Exercise 10.3: Pedestal Base Drawing . 10-16
    Exercise 10.4: Tooling Pad Drawing . 10-20
    Supplementary Exercises . 10-26
    APPENDIX A – Drawing Sheet TemplateDesign Workbook Using SOLIDWORKS 2023

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