Applied Metal Forming – Including FEM Analysis
Applied Metal Forming
INCLUDING FEM ANALYSIS
Henry S. Valberg
Norwegian University of Science and Technology
Contents
Preface page vii
1 Characteristics of Metal Forming 1
2 Important Metal Forming Processes . 18
3 FEA of Metal Forming . 34
4 Theory 53
5 Reduction and Proportions of the Plastic Zone . 77
6 Deformations from the Velocity Field 84
7 Technological Tests and Physical Simulation . 92
8 Flow Stress Data 115
9 Formability and Workability 127
10 Friction and Friction Models 139
11 Thermal Effects . 159
12 Experimental Metal Flow Analysis . 181
13 Theoretical Methods of Analysis . 204
14 Finite Element Analysis . 219
15 FEA of Technological Tests 242
16 Forging . 268
17 FEA of Forging . 285
vvi Contents
18 Extrusion 320
19 FEA of Extrusion 347
20 Rolling . 365
21 FEA of Rolling . 376
22 Drawing of Wire, Profiles, and Tubes 395
23 FEA of Wiredrawing . 414
24 Sheet-Metal Forming . 435
25 FEA of Sheet-Metal Forming (Available at
Index
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