Advances in Material Science and Mechanical Engineering
Advances in Material Science and Mechanical Engineering
Selected ed full text papers from the
International Conference on Advances in Materiaf Science and Mechanical Engineering (ICAMSME 2020)
Edited by
Prof. K. Hemachandra Reddy
Prof. Vikram Kumar Chintamreddy
Committees
International Advisory Committee
• Prof. Seeram Ramakrishna, NUS, Singapore
• Prof. J. Paulo Davim, University of Aveiro, Portugal
• Prof. M. S. J. Hashmi, Dublin City University, Ireland
• Prof. Sandro Campos Amico, UFRGS, Brasil
• Prof. El-Sayed El-Agouz, Tanta University, Egypt
• Prof. Bale V. Reddy, Ontario Tech. University, Canada
• Prof. T. M. Indra Mahlia, University of Technology, Sydney, Australia
• Prof. Manoj Gupta, NUS, Singapore
• Prof. A. Senthil Kumar, NUS, Singapore
• Prof. Ing. Peter Robmanek, University of Stralsund, Germany
• Prof. Wolfgang Schikorr, University of Stralsund, Germany
• Prof. Chun Yang, NTU, Singapore
• Prof. Mustafa Acaroğlu, Selcuk University, Campus Konya, Turkey
• Prof. Ramesh Singh (Kuldip Singh) University of Malaya, Malaysia
• Prof. Ramesh K. Agarwal, Washington University in St. Louis, USA
• Prof. Jeoung Han Kim, Hanbat National University, Korea
• Prof. Prasad K.D.V. Yarlagadda, Queensland University of Tech., Australia
• Prof. Chandana Perera, Sri Lanka Institute of Information Tech., Sri Lanka
• Prof. Soundara Kumara, Penn State University, Pennsylvania, USA
• Prof. Suresh Nagesh, PES University, Bengaluru, India
• Prof. V. K. Jain, IIT Kanpur, India
• Prof. P. Venkateswara Rao, IIT Delhi, India
• Prof. N. Ramesh Babu, IIT Madras, India
Industrial Advisory Committee
• Dr. Rajesh Jugulum, Data Strategies, CIGNA, USA
• Sri G. Jagan Mohan, Amara Raja Batteries Ltd., Tirupati
• Dr. C. Ganga Reddy, HCL Technologies Ltd., Bengalure
• Sri Hari Adavalli, Cyient Limited, Hyderabad
• Dr. N. Balarama Krishna, Mahindra & Mahindra, Chennai
• Sri Apparao P. Venkata, Cyient, Bengaluru.
• Sri T. V. Sainath Nunna, Nobel Automotive, Hyderabad
• Sri G. Rama Krishna Reddy, Siemens Ltd., Pune
• Sri V. Srinivasa Chandra, Ashok Leyland, Chennai
• Sri N. Sudharshan Reddy, Nelcast India Pvt. Ltd., Gudur
• Sri Hemant Gadgil, Dassault Systems, Pune
• Dr. Harish Pant, NTF India Pvt. Ltd., Gurgaon, Haryana
• Dr. Giridhar Kumar Dhinne, Dresser-Rand A Siemens Business, Pune
• Sri K. V. Ravi Kumar, NRB Industrial Bearings Ltd., Shendra, AurangabadNational Advisory Committee
• Prof. K. Hemachandra Reddy, Chairman, APSCHE, Andhra Pradesh
• Prof. B. Ramamoorthy, Director, PSG group, Coimbatore
• Prof. O.V.K. Chetty, IIT Madras (Retd.)
• Prof. P. Kesavan Nair, IIT Madras (Retd.)
• Dr. Uppu Srinivas Rao, IIT BHU, Varanasi
• Dr. B. Ravindra, IIT Jodhpur
• Dr. Sivasrinivasu Devadula, IIT Madras
• Dr. Harpreet Singh, IIITDM Jabalpur
• Dr. Anil Kumar Emadabathuni, IIT Tirupati
• Dr. Mamilla Ravi Sankar, IIT Tirupati
• Dr. A. V. S. Siva Prasad, IITDM Kancheepuram
• Dr. Shital S. Chiddarwar, NIT Nagpur
• Dr. R. Elansezhian, PEC, Pondicherry
• Dr. N. Vedaraman, CSIR-CLRI, Chennai
• Dr. Abhishek Singh, NIT Patna
• Prof. G. S. Dangayach, MNIT Jaipur
• Prof. Joseph Anand Vaz, NIT Jalandhar
• Dr. R. Manu, NIT Calicut
• Prof. Shubhashish Sanyal, NIT Raipur
• Dr. K. Siva Prasad, NIT Trichy
• Dr. S. Suresh, NIT Trichy
• Dr. T. Srinivas, NIT Jalandhar
• Dr. P. Vamsi Krishna, NIT Warangal
• Dr. Shouvik Ghosh, Jadavpur University, Kolkata
• Prof. B. Durgaprasad, JNTUA, Ananthapuramu
• Prof. N. Ramanaiah, AU, Visakhapatnam
• Prof. K. K. Appu Kuttan, NIT, Surathkal (Retd.)
• Prof. K. Govinda Rajulu, JNTUA, Ananthapuramu
• Prof. Kuchibhotla Mallikarjuna Rao, JNTUK, Kakinada (Retd.)
• Prof. C. Eswara Reddy, S.V.University, Tirupati (Retd.)
• Prof . V. Diwakar Reddy, S.V. University, Tirupati
• Prof. G. Jaya Chandra Reddy, Yogi Vemana University, Kadapa
• Prof. V. Venugopal Reddy, JNTUA, Pulivendala
• Prof . M. Kanthababu, Anna University, Chennai
• Prof. J. T. Winowlin Jappes, KARE, KLU Krishnankoil
• Prof. Dineshsingh G. Thakur, DIAT Pune
• Prof. S. Deva Prasad, VITS, Hyderabad
• Prof. A. Murugurajan, SREC, Coimbatore
• Prof A. Ramesh Babu, PSG College of Tech. Coimbatore
• Dr. Ravishankar Sathyamurty, HITS, Chennai
• Dr. K. Karuppasamy, AURC,Tirunelveli
• Dr. M. Venkatesan, Univ. College of Engg., Nagercoil
• Prof. S. Gowri, Anna University, Chennai
• Dr. R. Deepak Kumar, SRMIST, Chennai
• Dr. B. Anand Ronald, SSN College of Engineering, Chennai
• Dr. S. Srinivas, BMS College, Bengaluru
• Dr. N. Arunachalam, IIT Madras
Table of Contents
Preface
Chapter 1: Materials and Materials Processing Technologies
Taguchi Analysis of MRR and PC for Sustainable Machining of Ti6Al4V Alloy Using
WEDM Process
D. Devarasiddappa, M. Chandrasekaran and K. Palanikumar 3
Wear Characteristics Optimization of Al6061-Sugarcane Bagasse Ash Metal Matrix
Composite Using Taguchi Method
A.K. Virkunwar, S. Ghosh and R. Basak 10
Fabrication and Mechanical Properties of Hybrid Aluminum Metal Matrix Composite by
Using Stir Casting Process
S. Srikiran, C. Venkatarao and T. Raviteja 17
Effect of Silicon Carbide Boron Carbide and Fly-Ash Particles on Aluminium Metal Matrix
Composite
C. Thirupathaiah and S.R.K. Hudgikar 26
A Brief Review of Experimental Investigations and Analytical Development of Powder
Mixed Electric Discharge Machining (PMEDM)
S. Bhowmick, G. Majumdar and A. Bandyopadhyay 31
Experimental Determination of Anisotropic Properties and Evaluation of FLD for Sheet
Metal Operations
A.C.S. Reddy, B. Sandeep, J.S. Kumar and B. Sanjanna 39
A Review – Black Oxide Coating on Metal Substrates of Steels, Aluminium, Magnesium and
Copper
A. Manoj, M.M. Basha, S.M. Basha and M.R. Sankar 46
Structural and Dielectric Properties of Calcium Bismuth Titanate (CaBi4Ti4O15) Ceramics
H. Basireddy, G.R. Thukkaraju, R.K. Borra and S.R. Thota 54
Response Surface Modeling and Optimization of Cutting Temperature in Turning of AISI
52100 Hardened Alloy Steel under Minimal Cutting Fluid Application
S. Mane and S. Kumar 60
Effect of Fiber Length and Content on the Mechanical Properties of Pineapple Leaf Fiber
Reinforced-Epoxy Composites
M. Mittal and R. Chaudhary 68
An Experimental Study on the Effect of Reverse Two-Step Sintering on Aluminium-Silicon
Carbide Metal Matrix Composite
R. Raj Mohan, R. Venkatraman, S. Raghuraman, B.G. Chidambaram, S. Balakrishnan and S.
Vishnuram 78
Manufacturing, Microstructural and Mechanical Characterization of Stir Cast Aluminium
7075/SiC Metal Matrix Composite
M.S. Surya, G. Prasanthi and I. Chidwilas 84
Optimization of Process Parameters for Plasma Sprayed Lanthanum Zirconate TBCs on
Nickel Based Superalloy
R. Keshavamurthy, B.E. Naveena, T. Ramesh and N.K. Shashikumara 90
Chapter 2: Engineering Design and Simulation
Simulation Modelling and Analysis of Due Date Assignment Methods and Scheduling
Decision Rules in a Flexible Manufacturing System
V.V.M. Anees, K.P.A. Nazar and R. Sridharan 99
Modeling and Analysis of Surface Roughness with Statistical and Soft Computing Approach
L.B. Abhang and M. Hameedullah 109
Experimental Investigation on a PCM Based Thermal Energy Storage System for a VCR
System
S.R. Basha 116b Advances in Material Science and Mechanical Engineering
Review on Energy Enhancement Techniques of Wind Turbine System
K.R. Kumar and M. Selvaraj 121
Damping Performance of Polychloroprene Rubber for Unconstrained Damping
Applications
P.K. Mallipudi, P. Jyothi, N. Ramanaiah and V.V.S. Bhaskara Raju 131
A Gaussian Process Based Model for Air-Jet Cooling of Mild Steel Plate in Run Out Table
P. Bachhar, A. Kundu and P. Mandal 137
Real Time Remote Monitoring, Control and Reporting Dashboard System to Avoid
Industrial Disasters Using Industrial IOT
L.G. Kumar, G.H. Reddy, P. Venkata Sai, S. Irfan and K.P. Pujitha
dex
A
AC Conductivity 54
Al 6063 26
Aluminium 78
Aluminium 7075 84
Aluminum Metal Matrix
Composite
17
Arduino 143
Area Ratio 121
B B4
C 26
Bismuth Layered Compound 54
Black Oxide Coating 46
Bond Strength 90
C
CFD 121
Cloud 143
Composite Design 109
Composite Material 26
Cooling Rate 137
Corrosion Resistance 46
D
Density Test 78
Dielectric Properties 54
Diffuser 121
DOE 10
Dual Rotor Blade 121
Due Date 99
E
EDX 26
F
Fiber Content 68
Fiber Length 68
FLC 39
Flexible Manufacturing System 99
Fly-Ash 26
Fuzzy Model 109
G
Gaussian Process 137
Generative Model 137
Groundnut Shell Ash 17
H
Hardness 17
Hardness Test 78
I
Industrial Disasters 143
Industrial IOT 143
IOT 4.0 143
L
Lanthanum Zirconate 90
Loss Modulus 131
M
Machine Learning 137
Material Removal Rate 3, 31
Mechanical Properties 68, 84
Metal Matrix Composite 84
Metallurgical Characteristics 31
Micro-Arc Oxidation 46
Microstructure 90
Minimal Cutting Fluid Application 60
N
Nano Particles 31
Normal Anisotropy 39
P
Phase Change Material (PCM) 116
Pineapple Leaf Fiber (PALF) 68
Planar Anisotropy 39
Plasma Spray Coating 90
Polymer Composites 68
Porosity 90
Powder Mixed Electric Discharge
Machining
31
Power Consumption 3152 Advances in Material Science and Mechanical Engineering
R
Response Surface Methodology 60
Reverse Two-Step Sintering (RTSS)
78
Riblets 121
Rubber 131
S
Scanning Electron Microscope 26
Scheduling 99
Sensors 143
Sheet Metal 39
SiC 26
Silicon Carbide 78, 84
Simulation 99
Solid State Reaction Method 54
Stir Casting 84
Storage Modulus 131
Surface Integrity 60
Surface Roughness 31
Surface Smoothness 109
System Loss Factor 131
T
Taguchi 3
Taguchi Method 10
Thermal Characteristics 31
Thermal Energy Storage 116
Thing Speak Server 143
Ti-Alloy 3
Tool Life 60
Tool Wear 60
Tool Wear Rate 31
V
Variance Analysis 10
W
Wear 10
WEDM 3
White Layer Thickness 31
Wind Turbine 121Author Index
A
Abhang, L.B. 109
Anees, V.V.M. 99
B
Bachhar, P. 137
Balakrishnan, S. 78
Bandyopadhyay, A. 31
Basak, R. 10
Basha, M.M. 46
Basha, S.M. 46
Basha, S.R. 116
Basireddy, H. 54
Bhaskara Raju, V.V.S. 131
Bhowmick, S. 31
Borra, R.K. 54
C
Chandrasekaran, M. 3
Chaudhary, R. 68
Chidambaram, B.G. 78
Chidwilas, I. 84
D
Devarasiddappa, D. 3
G
Ghosh, S. 10
H
Hameedullah, M. 109
Hudgikar, S.R.K. 26
I
Irfan, S. 143
J
Jyothi, P. 131
K
Keshavamurthy, R. 90
Kumar, J.S. 39
Kumar, K.R. 121
Kumar, L.G. 143
Kumar, S. 60
Kundu, A. 137
M
Majumdar, G. 31
Mallipudi, P.K. 131
Mandal, P. 137
Mane, S. 60
Manoj, A. 46
Mittal, M. 68
N
Naveena, B.E. 90
Nazar, K.P.A. 99
P
Palanikumar, K. 3
Prasanthi, G. 84
Pujitha, K.P. 143
R
Raghuraman, S. 78
Raj Mohan, R. 78
Ramanaiah, N. 131
Ramesh, T. 90
Raviteja, T. 17
Reddy, A.C.S. 39
Reddy, G.H. 143
S
Sandeep, B. 39
Sanjanna, B. 39
Sankar, M.R. 46
Selvaraj, M. 121
Shashikumara, N.K. 90
Sridharan, R. 99
Srikiran, S. 17
Surya, M.S. 84
T
Thirupathaiah, C. 26154 Advances in Material Science and Mechanical Engineering
Thota, S.R. 54
Thukkaraju, G.R. 54
V
Venkata Sai, P. 143
Venkatarao, C. 17
Venkatraman, R. 78
Virkunwar, A.K. 10
Vishnuram, S. 78
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