Advanced Modeling and Optimization of Manufacturing Processes – International Research and Development

Advanced Modeling and Optimization of Manufacturing Processes – International Research and Development
اسم المؤلف
R. Venkata Rao
التاريخ
23 يناير 2024
المشاهدات
179
التقييم
(لا توجد تقييمات)
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Advanced Modeling and Optimization of Manufacturing Processes – International Research and Development
R. Venkata Rao
Contents
1 Overview . 1
1.1 Manufacturing Processes 1
1.2 Need for Modeling and Optimization
of Manufacturing Processes 2
1.3 Some Important Modeling and Optimization Techniques 4
1.3.1 Statistical Regression Technique . 4
1.3.2 Fuzzy Set Theory . 6
1.3.3 Artificial Neural Networks . 7
1.3.4 Gray Relational Analysis (GRA) . 10
1.3.5 Taguchi Robust Design Method 13
1.3.6 Taguchi Fuzzy-Based Approach . 15
1.3.7 Factorial Design Method 15
1.3.8 Response Surface Methodology 16
1.3.9 Knowledge-Based Expert Systems 18
1.3.10 Principal Component Analysis (PCA) 20
1.3.11 Mathematical Iterative Search Methods 22
1.3.12 Meta-Heuristics . 29
References 51
2 Modeling and Optimization of Machining Processes . 55
2.1 Introduction . 55
2.2 Milling Process . 57
2.2.1 Example 1: Process Parameter Optimization
of Multi-pass Milling for Maximization
of Production rate . 70
2.2.2 Example 2: Process Parameter Optimization
of Multi-pass Milling for Minimization of Cost . 80
2.3 Grinding Process 84
2.3.1 Example 1: Modeling and Optimization of Rough
Grinding Process 98
ix2.3.2 Example 2: Modeling and Optimization of Finish
Grinding Process 105
2.4 Turning Process . 107
2.5 Drilling Process . 125
2.6 Finishing Processes 147
2.6.1 Lapping Process 147
2.6.2 Honing Process . 150
2.6.3 Superfinishing Process 153
2.6.4 Ball-Burnishing Process . 155
References 160
3 Modeling and Optimization of Modern Machining Processes . 177
3.1 Modern Machining Processes . 177
3.2 AWJM Process . 178
3.3 Ultrasonic Machining Process . 192
3.4 Wire Electric Discharge Machining (WEDM) Process 203
3.4.1 Example: Parameter Optimization of WEDM Process 211
3.5 ECM Process 222
3.5.1 Modeling and Optimization of ECM Process
Parameters 229
3.6 LBM Process 240
3.7 Electro Chemical Discharge Machining:
A Hybrid Machining Process . 252
3.8 Micro-Milling Process 257
3.9 Micro-Drilling Process 265
3.9.1 Optimization of Laser Micro-Drilling Process 272
References 273
4 Modeling and Optimization of Nano-finishing Processes 285
4.1 Introduction . 285
4.2 Abrasive Flow Machining Process 286
4.3 Magnetic Abrasive Finishing Process 298
4.4 Magnetorheological Abrasive Flow Finishing Process 307
4.5 Electrolytic In-process Dressing Process 309
References 313
5 Modeling and Optimization of Rapid Prototyping Processes . 317
5.1 Introduction . 317
5.2 Modeling and Optimization 318
References 336
6 Environmental Aspects of Manufacturing Processes . 339
6.1 Environmentally Conscious Manufacturing 339
6.2 Environment-friendly Machining . 342
x Contents6.2.1 Dry Machining . 342
6.2.2 Cryogenic Machining . 344
6.2.3 Solid Lubricant-Assisted Machining . 351
6.2.4 Minimal Quantity Lubrication Machining . 353
References 357
Appendix A Meta-Heuristic Optimization Techniques:
Sample Codes . 361
A.1 Sample Codes for Rough Grinding Process . 361
A.1.1 ABC Code . 361
A.1.2 PSO Code . 366
A.1.3 SA Code 373
Index 379
Index
A
ABC, 74, 76–78, 81–83, 101, 103, 105, 188,
189, 199, 215, 217, 221, 236, 237,
239, 273, 295, 296, 361
Abrasive flow machining, 286
Abrasive water jet machining, 178
Ant colony optimization, 38
Artificial bee colony
algorithm, 39
Artificial immune algorithm, 42
Artificial neural networks, 7
B
Ball burnishing, 155
C
Cryogenic machining, 344
D
Drilling process, 125
Dry machining, 342
Dynamic programming, 23
E
Electro chemical machining, 222
Electro chemical discharge
grinding, 353
Electrolytic in-process
dressing process, 309
Environment-friendly
machining, 342
Environmentally conscious
manufacturing, 339
F
Factorial design
method, 15
Finish grinding, 105
Finishing processes, 147
Fuzzy set theory, 6
G
GA, 79, 82, 103, 105, 189, 199, 237, 239,
295, 305
Goal programming, 24
Geometric programming, 26
Genetic algorithms, 29
Green manufacturing, 339–341
Grey relational analysis, 10
GRG method, 25
Grinding process, 84
H
Harmony search
algorithm, 46
HS, 82, 101, 103, 105, 217,
236, 237, 239
Honing, 150
Hybrid algorithms, 49
I
Integer linear
programming, 28
K
Knowledge based
expert systems, 18
379L
Lapping, 147
Laser beam machining, 240
Laser micro-drilling, 267
M
Manufacturing processes, 1, 2, 339
Mathematical iterative search
methods, 22
Magnetic abrasive finishing
process, 298
Magneto-rheological abrasive flow
finishing process, 307
Meta-heuristics, 29, 361
Micro-drilling, 265
Micro-milling, 257
Milling process, 57
Minimal quantity lubrication
machining, 353
Multi-pass milling, 70, 80
N
Nano-finishing, 285
Non-traditional optimization, 4
P
Prinicipal component analysis, 20
Particle swarm optimization, 36
PSO, 77, 78, 82, 101, 103, 188, 190, 191, 199,
217, 218, 236, 237, 239, 295, 302,
303, 305, 366
Q
Quadratic programming, 27
R
Rapid prototyping, 317
References, 51, 160, 273, 313,
336, 357
Response surface methodology, 16
Rough grinding, 98, 361
RSM, 212, 272, 273
S
SA, 77, 78, 82, 101, 103, 105, 199,
217, 218, 236, 237, 239,
295, 305, 373
SFL, 82, 101, 103, 199, 217,
237, 239
Shuffled fog leaping algorithm, 45
Simulated annealing, 32
Solid lubricant assisted
machining, 351
Statistical regression technique, 4
Superfinishing, 153
T
Tabu search, 34
Taguchi fuzzy based approach, 15
Taguchi robust design method, 13
Turning process, 107
U
Ultrasonic machining, 192
W
Wire electric discharge
machining, 203

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