Machine Tool Practices 9th Edition

Machine Tool Practices 9th Edition
RICHARD R. KIBBE, ROLAND O. MEYER, JOHN E. NEELY, WARREN T. WHITE
Contents
Preface, vi
Guided Tour, viii
Acknowledgments, xi
About the Authors, xiii
SECTION A
Introduction, 1
Unit 1 Shop Safety, 6
Unit 2 Mechanical Hardware, 14
Unit 3 Reading Drawings, 26
SECTION B
Hand Tools, 35
Unit 1 Arbor and Shop Presses, 37
Unit 2 Work-Holding and Hand Tools, 45
Unit 3 Hacksaws, 54
Unit 4 Files, 57
Unit 5 Hand Reamers, 63
Unit 6 Identification and Uses of Taps, 67
Unit 7 Tapping Procedures, 72
Unit 8 Thread-Cutting Dies and Their Uses, 77
Unit 9 Off-Hand Grinding, 81
SECTION C
Dimensional Measurement, 87
Unit 1 Systems of Measurement, 103
Unit 2 Using Steel Rules, 107
Unit 3 Using Vernier, Dial, and Digital
Instruments for Direct
Measurements, 116
Unit 4 Using Micrometer Instruments, 125
Unit 5 Using Comparison Measuring
Instruments, 146
Unit 6 Using Gage Blocks, 166
Unit 7 Using Angular Measuring
Instruments, 174
Unit 8 Tolerances, Fits, Geometric
Dimensions, and Statistical Process
Control (SPC), 183
SECTION D
Materials, 193
Unit 1 Selection and Identification
of Steels, 197
Unit 2 Selection and Identification of
Nonferrous Metals, 203
Unit 3 Hardening, Case Hardening, and
Tempering, 209
Unit 4 Annealing, Normalizing, and Stress
Relieving, 221
Unit 5 Rockwell and Brinell Hardness
Testers, 225
SECTION E
Layout, 235
Unit 1 Basic Semiprecision Layout Practice, 244
Unit 2 Basic Precision Layout Practice, 250
SECTION F
Preparation for Machining
Operations, 263
Unit 1 Machinability and Chip Formation, 266
Unit 2 Speeds and Feeds for Machine
Tools, 275
iiiiv CONTENTS
Unit 3 Cutting Fluids, 279
Unit 4 Using Carbides and Other Tool
Materials, 284
SECTION G
Sawing Machines, 301
Unit 1 Using Reciprocating and Horizontal
Band Cutoff Machines, 313
Unit 2 Abrasive and Cold Saws, 323
Unit 3 Preparing to Use the Vertical Band
Machine, 326
Unit 4 Using the Vertical Band Machine, 335
SECTION H
Drilling Machines, 341
Unit 1 The Drill Press, 346
Unit 2 Drilling Tools, 349
Unit 3 Hand Grinding of Drills on the
Pedestal Grinder, 358
Unit 4 Operating Drilling Machines, 362
Unit 5 Countersinking and
Counterboring, 374
Unit 6 Reaming in the Drill Press, 377
SECTION I
Turning Machines, 383
Unit 1 The Engine Lathe, 391
Unit 2 Toolholders and Toolholding for
the Lathe, 399
Unit 3 Cutting Tools for the Lathe, 405
Unit 4 Lathe Spindle Tooling, 413
Unit 5 Operating the Machine Controls, 420
Unit 6 Facing and Center Drilling, 425
Unit 7 Turning between Centers, 435
Unit 8 Alignment of the Lathe Centers, 448
Unit 9 Other Lathe Operations, 451
Unit 10 Sixty-Degree Thread Information and
Calculations, 465
Unit 11 Cutting Unified External Threads, 470
Unit 12 Cutting Unified Internal Threads, 481
Unit 13 Cutting Tapers, 485
Unit 14 Using Steady and Follower Rests, 496
Unit 15 Additional Thread Forms, 502
Unit 16 Cutting Acme Threads on the
Lathe, 507
SECTION J
Vertical Milling Machines, 511
Unit 1 Vertical Spindle Milling Machines, 514
Unit 2 Cutting Tools and Cutter Holders for
the Vertical Milling Machine, 517
Unit 3 Setups on the Vertical Milling
Machine, 523
Unit 4 Vertical Milling Machine
Operations, 530
Unit 5 Using the Offset Boring Head, 540
SECTION K
Horizontal Spindle Milling
Machines, 545
Unit 1 Horizontal Spindle Milling
Machines, 549
Unit 2 Types of Spindles, Arbors, and
Adapters, 553
Unit 3 Arbor-Driven Milling Cutters, 556
Unit 4 Work-Holding Methods and Standard
Setups, 562
Unit 5 Machine Setup and Plain Milling, 567
Unit 6 Using Side Milling Cutters, 577
Unit 7 Using Face Milling Cutters on the
Horizontal Milling Machine, 581
SECTION L
Grinding and Abrasive
Machining Processes, 585
Unit 1 Selection and Identification of
Grinding Wheels, 598
Unit 2 Truing, Dressing, and Balancing of
Grinding Wheels, 606
Unit 3 Grinding Fluids, 612
Unit 4 Horizontal Spindle Reciprocating
Table Surface Grinders, 617
Unit 5 Work Holding on the Surface
Grinder, 621Unit 6 Using the Surface Grinder, 625
Unit 7 Problems and Solutions in Surface
Grinding, 632
Unit 8 Center-Type Cylindrical Grinders, 635
Unit 9 Using the Cylindrical Grinder, 641
Unit 10 Universal Tool and Cutter Grinder, 645
SECTION M
Computer Numerical Control and
Other Advanced Machining
Processes, 659
Unit 1 CNC Machine Tool Programmable
Axes and Position Dimensioning
Systems, 668
Unit 2 CNC Programming, 673
Unit 3 CNC Tooling, 705
Unit 4 Other Advanced Machining
Processes, 718
APPENDIX 1
Answers to Self-Tests, 726
APPENDIX 2
General Tables, 751
Table 1 Decimal Equivalents of Fractional
Inches, 752
Table 2 Inch/Metric Conversion Table, 753
Table 3 Tap Drill Sizes, 755
Table 4 Metric Tap Drill Sizes, 756
Table 5A Tapers, 757
Table 5B Tapers and Angles, 758
Table 6 General Measurements, 759
Table 7A Density or Specific Gravity of
Metals and Alloys, 761
Table 7B Approximate Melting Points
of Metals and Various
Substances, 762
Table 8 Right-Triangle Solution
Formulas, 763
Table 9 Wire Gages and Metric
Equivalents, 764
Table 10 Cutting Speeds for Commonly
Used Materials, 765
Table 10A Feeds for High-Speed Steel End
Mills, 765
Table 10B Coolants and Cutting Oils Used
for General Machining, 765
APPENDIX 3
Precision Vise Project
Drawings, 766
Glossary, 771
Index 
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